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Packaging Corp of America (PKG 0.93%)
Q4Â 2019 Earnings Call
Jan 30, 2020, 9:00 a.m. ET
Contents:
- Prepared Remarks
- Questions and Answers
- Call Participants
Prepared Remarks:
Operator
Thank you for joining Packaging Corporation of America's Fourth Quarter and Full Year 2019 Earnings Results Conference Call. Your host today will be Mark Kowlzan, Chairman and Chief Executive Officer of PCA. Upon conclusion of his narrative, there will be a Q&A session.
I will now turn the conference call over to Mr. Kowlzan, and please proceed when you're ready.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Thank you. Good morning and thank you all for participating in Packaging Corporation of America's fourth quarter and full year 2019 earnings release conference call. I'm Mark Kowlzan, Chairman and CEO of PCA. And with me on the call today is Tom Hassfurther, Executive Vice President, who runs our Packaging business; and Bob Mundy, our Chief Financial Officer.
I'll begin the call with an overview of our fourth quarter and full year results and then I'm going to turn it over to Tom and Bob, who'll provide further details. And then I'll wrap things up and then we'll be glad to take questions.
Yesterday, we reported fourth quarter 2019 net income of $136 million or $1.43 per share. Fourth quarter net income included special items of $26 million primarily for certain costs associated with the company's November 2019 debt refinancing, which included redemption premiums, financing fees and write-offs for unamortized debt issuance costs and treasury lock balances.
Excluding the special items, fourth quarter 2019 net income was $163 million or $1.71 per share compared to the fourth quarter 2018 net income of $205 million or $2.17 per share. Fourth quarter net sales were $1.7 billion in both 2019 and 2018. Total company EBITDA for the fourth quarter, excluding special items, was $335 million in 2019 and $387 million in 2018.
We also reported full year 2019 earnings excluding special items of $726 million or $7.65 per share compared to 2018 earnings, excluding special items of $760 million or $8.03 per share. Net sales were $7 billion in both 2019 and 2018. Excluding the special items, total company EBITDA in 2019 was $1.450 billion compared to $1.500 billion in 2018. Details of the special items for both the fourth quarter and full year 2019 and 2018 were included in the schedules that accompanied the earnings press release.
Excluding the special items, the $0.46 per share decrease in fourth quarter 2019 earnings compared to the fourth quarter of 2018 was driven primarily by lower prices and mix in our Packaging business segment of $0.57 and the Paper segment $0.02, higher operating costs $0.05, primarily due to inflation related increases with chemicals, labor and benefits expenses, repair and material costs and other outside service costs.
We also had higher non-operating pension expense of $0.02, higher depreciation expense of $0.01 and other costs including start-up related costs at our new Richland, Washington plant of $0.03. These items were partially offset by higher volumes in our Packaging segment of $0.16 and Paper segment $0.01, lower annual outage expenses $0.04 and lower freight and logistics expenses of $0.03.
Looking at our Packaging business, EBITDA excluding special items in the fourth quarter 2019 of $303 million with sales of $1.5 billion, resulted in a margin of 21% versus last year's EBITDA of $352 million and sales of $1.5 billion or a 23% margin. We continue to run our containerboard system to demand in a very cost effective manner. Our mill production supplied the necessary containerboard to achieve a new all-time quarterly record for box shipments per day and a new fourth quarter record for total box shipments, allowing us to maintain our industry-leading integration rate.
Our new box plant in Richland, Washington had an excellent start up during the quarter, and we're now beginning to take full advantage of the benefits from our machine conversion at the Wallula Mill with its flexibility to produce from the heavier weight high performance linerboard grades, all the way down to the lighter weight high performance grades. This gives us the capability to further optimize the mix in the inventory levels of the entire containerboard system and provide the type and the quality a board needs for our customers on the West Coast and on the Pacific Northwest and reduce our systemwide freight and logistics costs, which in the fourth quarter alone provided over $2 million of benefit. For the full year 2019, Packaging segment EBITDA excluding special items was $1.3 billion with sales of $5.3 billion or a 22.1% margin compared to full year 2018 EBITDA of $1.4 billion with sales of $5.9 billion or 23.6% margin.
I'm now going to turn it over to Tom, who will provide more details on containerboard sales in the corrugating business.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Thanks, Mark. As Mark indicated, in corrugated products, we had an all-time record quarterly box shipments per day which were up 0.7% compared to last year's fourth quarter as well as a record fourth quarter total shipments, which were up 2.3% over last year. Outside sales volume of containerboard was 6% below last year's fourth quarter while up 3.7% compared to the third quarter of 2019 due to higher export volume.
For the full year 2019, we established new annual records for total box shipments and box shipments per day, both up 0.9% versus 2018. Domestic containerboard and corrugated products prices and mix together were $0.43 per share lower than the fourth quarter of 2018 and down $0.14 per share versus the third quarter of 2019 due to a less rich mix. Export containerboard prices were $0.14 per share, below fourth quarter 2018 levels and down $0.02 per share compared to the third quarter of 2019.
I'll now turn it back to Mark.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Thanks, Tom. Looking at the Paper segment, EBITDA excluding special items in the fourth quarter was $53 million with sales of $244 million or a 22% margin compared to the fourth quarter of 2018 EBITDA of $52 million and sales of $227 million or 23% margin. We did a good job managing our inventories during the quarter as we ran the system to demand and reduced our office paper inventories by almost 10% versus the third quarter of 2019.
Volumes during the quarter or volume during the quarter was better than anticipated at levels above last year as well as the third quarter of 2019, and prices and mix were lower as expected, although slightly better than anticipated as well. Throughout the quarter, the mills had control [Phonetic] over input costs and freight and logistics expenses.
For the full year 2019, Paper segment EBITDA excluding special items was $213 million and sales were $964 million or 22% margin compared to full year 2000 [Phonetic] EBITDA of $165 million with sales of $1 billion or 16% margin. These results are the best we've ever achieved and reflect the hard work and dedication by all employees in our Paper business as well as the strategic decision to exit the white paper and pressure sensitive business at the Wallula Mill back in 2017.
I'm now going to turn it over to Bob.
Robert P. Mundy -- Executive Vice President and Chief Financial Officer
Thanks, Mark. We had very good cash generation in the fourth quarter with cash provided by operations of $329 million and free cash flow of $194 million. The primary uses of cash during the quarter included capital expenditures of $136 million, common stock dividends totaled $75 million, $31 million for redemption premiums and fees associated with our debt refinancing, $34 million for federal and state income tax payments, pension payments of $4 million and net interest payments of $35 million.
In addition, in order to generate higher interest income for a portion of our cash, $146 million moved from cash to marketable securities on our balance sheet during the quarter. We ended the quarter with $679 million of cash on hand or $825 million if you include the marketable securities. During the quarter we refinanced $900 million of our existing 2.45% notes maturing in 2020 and 3.9% notes maturing in 2022 with new 10-year and-30-year notes. This resulted in only a marginal increase in the company's average cash interest rate of just over a 0.1% and extended the company's overall debt maturity from 4.1 years to 10.3 years.
Gross debt remain unchanged at $2.5 billion. For the full year 2019, cash from operations was a record $1.2 billion. Capital spending was $399 million and free cash flow was a record $808 million. Our final effective tax rate for 2019 was 24% and our final cash tax rate was 19%.
Regarding full-year estimates of certain key items for the upcoming year, we expect total capital expenditures to be between $400 million to $425 million. DD&A is expected to be approximately $400 million, pension and post-retirement benefit expense of $22 million, and we expect to make cash pension and post-retirement benefit plan contributions of $85 million. Our full year interest expense in 2020 is expected to be approximately $81 million and net cash interest payments should be about $84 million. The estimate for our 2020 combined federal and state cash tax rate is approximately 19% and for our book effective tax rate of approximately 25%.
As we mentioned during the last quarter's earnings call, we have a heavy volume of scheduled mill outages in 2020. In total, we are planning for nine outages this year versus six in 2019. Four of these scheduled outages at three of our containerboard mills and one of our paper mills are planned for the first quarter versus only two outages in last year's first quarter. This will have a negative impact on earnings per share of approximately $0.09 moving from the fourth quarter of 2019 to the first quarter of 2020, and $0.06 per share versus the first quarter of 2019.
The total earnings impact of these outages including lost volume, direct costs and amortized repair costs is expected to be $0.81 per share compared to $0.60 per share for 2019. The current estimated impact by quarter in 2020 is $0.24 per share in the first quarter, $0.17 in the second, $0.13 in the third quarter and $0.27 per share in the fourth quarter.
I'll now turn it back to Mark.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Thank you, Bob. Looking ahead as we move into the first quarter of 2020, in our Packaging segment, we expect lower prices as the remaining impact of the published domestic containerboard price decreases from last year work through the system as well as the negative impact from the recent January decreases in the published prices for linerboard medium. We also expect lower export prices. Containerboard volumes will be lower due to scheduled outages at our three largest mills during the quarter, but we do expect higher corrugated product shipments.
In our Paper segment, volumes will be lower due to the better than expected levels in the fourth quarter as well as the scheduled outage we have at our Jackson, Alabama mill. As Bob mentioned earlier scheduled outage costs will be significantly higher than with the fourth scheduled in the first quarter versus just one in the fourth quarter of 2019. Freight costs will be higher due to rail rate increases in certain areas and scheduled outage related increases.
Labor and benefit costs will be higher with annual wage increases and other timing related expenses. There will be inflation with purchased electricity and most of our chemical and repair and material costs while seasonally colder weather will increase energy and wood costs. We also expect our tax rate and depreciation expense to be slightly higher. Considering these items, we expect first quarter earnings of $1.20 per share.
With that, we would be happy to entertain any questions. But I must remind you that some of the statements we've made on the call constituted forward-looking statements. The statements were based on current estimates, expectations and projections of the company and involve inherent risks and uncertainties, including the direction of the economy and those identified as risk factors in our Annual Report on Form 10-K on file with the SEC. Actual results could differ materially from those expressed in the forward-looking statements.
And with that Marioma, I'd like to open the call for questions. Thank you.
Questions and Answers:
Operator
Thank you. [Operator Instructions] Your first question comes from Chip Dillon with Vertical Research. Your line is open.
And so the integration continues to -- will continue to aid our margins.
Yeah. So, maybe -- thank you, maybe I'll comment a little bit on the consumer integration elements that you touched on. And just the way we look at this is, in SBS, we have about 40% of our volume that is serve some specialty markets such as tobacco, commercial print and liquid packaging. And in those situations we're really specified down to the end user and sell the... [Phonetic]
Your next question comes from George Staphos with Bank of America. Your line is open.
George Staphos -- Bank of America -- Analyst
Hi, everyone. Good morning. Thanks for all the details. I know pricing discussion we need to avoid too much for forward look items, so I don't want to go beyond what you normally are comfortable with. But when we look at the bridge fourth quarter versus fourth quarter relative to the third quarter versus third quarter, there was a bit of an increased amount or a larger negative on price mix and packaging. I think third quarter was around $0.36 and it was more like $0.50 plus this quarter. Was that purely the rollover or the continued effect of prior pricing rolling through the contracts. Is there any other effect that maybe we should be mindful of other mix or what have you? And while I wouldn't expect it was that big of a deal, is any of this related to the recycled liner and expect con [Phonetic] and I had a couple follow-ons. Thank you.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Hey, George, this is Tom. I'll just tell you that...
George Staphos -- Bank of America -- Analyst
Hey, Tom. Good morning.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
...it was -- the price variance was primarily related to the rollover of the price decreases that have taken place through the year. But also as we mentioned it was mix related as well, both fourth quarter over fourth quarter and third quarter compared to the fourth quarter. So, that's pretty much on the pricing side.
The recycled liner, what impact did that have, I mean it's virtually not impactful to us in our businesses as we mentioned before.
George Staphos -- Bank of America -- Analyst
Okay. I wouldn't have expected it. I know you might not want to go too much into detail if at all here, but what was maybe a little bit less good for you and mix this quarter, was it just export being up sequentially or is there anything else there. And could you give us a quick update on e-commerce?
And then my last question, I'll turn it over. You mentioned Paper volumes were better than expected, why was that the case relative to what was going on in the market, what do you think was going well for you from a commercial standpoint? Thank you, guys.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Okay, George, I'd say, your question regarding mix, I mean, we don't really talk about our mix much, it's obvious that export was up, and that that had a dramatic impact and that was -- as far as mix is concerned, that was the biggest part of the impact.
George Staphos -- Bank of America -- Analyst
Yeah.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
E-commerce, e-commerce remain strong, it -- I think as we've talked about before it's maturing somewhat as a market. So, I think, as an industry we've got a much better handle on it. And those sales were up earlier in the quarter than the emergency stuff that we typically would see right at the end of the quarter. Regarding paper volumes, I'll turn it back to Mark real quick.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah. The third quarter sales were lower than we had expected, but also if you compare year-over-year, we were on allocation most of 2018 and then we came into 2019 and we were getting back in balance, but again, third quarter was lower. And we had a number of key customers pick up their volume significantly during the fourth quarter. So, we can't provide a lot of details on that except to say that obviously we're pleased with the volume that developed.
George Staphos -- Bank of America -- Analyst
Okay. Thank you very much, guys. I'll turn it over.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question please.
Operator
Our apologies for the quirk. Your next question comes from the line of Chip Dillon from Vertical Research. Your line is open.
Chip Dillon -- Vertical Research -- Analyst
Hi, good morning. Hopefully you guys can hear me OK.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah, Chip, go ahead.
Chip Dillon -- Vertical Research -- Analyst
Okay. Okay, thanks very much. Good morning. My first question has to do with when we think about the downtime, you guys are taking quite a bit for maintenance this year and my guess is there is a lot that -- I think a lot of -- we don't maybe fully understand how much preparation goes into that. And so my question is, as you look at the world from, say, 18 months ago when the industry was so tight and now it's a bit looser, is that affecting the timing of some of this maintenance, and in other words, did you have an incentive to kind of push it out a little bit, say, two years ago, a year and a half ago and now this is a better time to be pursuing some of this work.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
No, Chip. The way our shutdowns fall, some of the mills are now on an 18 month rotation. And so there are some years that we actually end up with a skip year on some of the mills. And then just the way the boiler work and turbine generator work falls in, you end up with first quarter such as what we're describing. So, it has nothing to do with meeting demand or managing inventories, it's just basically adhering to our maintenance policies and our requirements to take care of the mill assets.
Chip Dillon -- Vertical Research -- Analyst
Okay. That's helpful. And then just a quick follow-up, if you could update us a little bit on the project to add recycling capability to Wallula and are you buying recycled board for certain box customers right now. And will that mean you won't be buying recycled board at least in the western United States as that project ramps up?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
For the first part of the question, we expect to have the OCC plant up and running by the end of the year at Wallula, so that's well on schedule. And then, Tom, do you want to address the second?
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Yeah. Chip, we don't buy recycled on the outside market. As we've said many, many times, our customers require a performance based containerboard, which is primarily all virgin. Now even the recycled project at Wallula is designed to just be able to add some recycling to the furnish, it does not change the fact that it will be a virgin board.
Chip Dillon -- Vertical Research -- Analyst
Okay. Right. Super. Very helpful. Thank you.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question, please.
Operator
Your next question comes from Mark Wilde with BMO Capital Markets. Your line is open.
Jesse Brun -- BMO Capital Markets -- Analyst
Hi, this is Jesse Brun [Phonetic] on for Mark. Just our first question, you guys are sitting on quite a bit of cash, can you kind of talk about what your capital allocation is looking like for 2020 and kind of your plans for all that cash?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
The plans haven't changed and we called out the capital down on that lower $400 million level, $400 million, $425 million. We still remain, in terms of our cash uses, we will be opportunistic and that could be share buyback, acquisitions and then just capital opportunities in general, but we're quite content with where we are and what the cash is doing. And, again, as I said on a few prior calls where we cash dollar cash, we're not spending, we're certainly not wasting it. So, it will provide good value at the right time.
Jesse Brun -- BMO Capital Markets -- Analyst
And then just one follow-up from me, are you guys sensing any impact on the export markets from finished pulp and paper strike. Thanks. I'll turn it over.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
I haven't seen anything. Tom, do you have seen...
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
No. No, we haven't seen anything today. No.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Next question, please.
Operator
Your next question comes from Mark Connelly with Stephens Inc. Your line is open.
Mark Connelly -- Stephens Inc. -- Analyst
Thanks. Mark, we're accustomed to seeing you build inventories ahead of big maintenance outages and now you've got a really big maintenance outage and you've actually let inventories go down. So, can you talk about your inventory levels and whether you've sort of -- are inventories higher than I think or are you just running better and you're content with less inventory?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Well, there are two factors there. When we came through the month of September and we were looking at our plans for 4Q, obviously we had to anticipate the start up of the new Richland box plant and that obviously impacts the Wallula Mill production. So, the fact that the Richland box plant was on schedule and started up and started running extremely well, we had to supply that. Also our demand across the board for corrugated products, for containerboard outside some extra export sales require that we have to start running the system to full capacity during the last couple of weeks of September and that full capacity running mode continued right through the entire fourth quarter.
Now, part of the equation also is that during the last year we have also worked diligently across the linerboard system to develop our own, what we'll call, special grade mix of high performance virgin kraft linerboard for our own usage. And so it's moving the system into a lighter weight high performance capability. And so we sold some extra tons and then tons that would have shown up because you were running an older grade mix would have been heavier basis weight grade mix that also was part of the equation.
But, net-net, business was obviously good and we continue to supply. We also -- with the ability of the Wallula Mill, we can supply the entire system now in the West Coast and I mentioned that on the commentary that in terms of the total system inventory requirements and how we look at that need. We also have to consider the fact that you sell boxes on a square foot basis. And so when we look at our inventories now, we start to think in terms of square feet of containerboard in our inventory system not just pure tons because of the mix we're dealing with.
So, it's complicated, but bottom line we ran full out and we are having to run full now into this part of the year. Obviously with the outages that we're facing, we come out of these outages, as we've always done, we're going to have to run very well to continue to supply the demand on the Packaging side of the business. It's a long answer to a short question.
Mark Connelly -- Stephens Inc. -- Analyst
No, well said. It's a good problem to have too. You mentioned reoptimizing the whole system with the impact of Richland, how long will it take for Richland to fill up with the right kind of business, and then how long will that reoptimization around the system take?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
We actually started the plant up in November and as of the first part of January we're running right on plan. Now, plan obviously has a ramp up with our customer base, but we're extremely pleased. The plant, as you could imagine, is a high volume, highly automated plant, high capacity, a lot of flexibility in the plant, but Tom is going to be filling that order book out. Tom, you want to comment, again, with just a good start up and we're really happy with what we're seeing there.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Mark, I would just say that we're slightly ahead of plan right now and I think we'll be well ahead of plan as the year rolls out. And that's the...
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
...extent of what I'm going to comment on.
Mark Connelly -- Stephens Inc. -- Analyst
Fair enough. Thank you.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question, please.
Operator
Your next question comes from Brian Maguire with Goldman Sachs. Your line is open.
Brian Maguire -- Goldman Sachs -- Analyst
Hey, good morning, guys.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Good morning.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Good morning.
Brian Maguire -- Goldman Sachs -- Analyst
Just wanted to come back to earlier questions around the mix, just wondered why there was an increase in exports in the quarter, given obviously those are lower prices and sort of negative, what drove the sort of shift toward the export markets, and maybe you could just remind us the board, do you sell externally. How many times is roughly going into the domestic market and the export market now?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Well, again, as the fourth quarter rolled through, we ended up with a lot of the legacy customers, again, we move tons, probably into 35 different countries around the world. Small volumes of these are legacy customers that you've heard us refer to through many years and we ended up with what we believe was adequate volume in our own domestic system and we were able to satisfy some of these requirements from our legacy customers offshore. And Tom, you want to add to that?
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Yeah. In addition, I just say that we typically have higher exports in the fourth quarter. I think, in this particular case, we had customers who were holding off, they were operating on very, very low inventories and became necessary to pick up the pace in the fourth quarter.
Brian Maguire -- Goldman Sachs -- Analyst
And the overall integration level still in the sort of low-90s and I guess within that remaining, if it's 8%, 9% or 10% kind of it's margin, is it roughly split between domestic and export are mostly export?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
If you look at the full year as we're starting to look at things we ended 2019 with obviously the Richland box plant coming on as planned. And so when you balance all of that supply and demand, we are quickly approaching that 94%, 95% level, which as we said a few years ago at that 94%, 95% level, that's what we consider full integration. And so, last year through the first three quarters, we were down in those low 90% range integration, but we've moved up. And so, we're going to have to run full this year in order to supplier anticipated order book. So, we're in a good place.
Brian Maguire -- Goldman Sachs -- Analyst
Okay. And that's great. Good luck on the year. Thanks.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Next question.
Operator
Your next question comes from Anthony Pettinari with Citi. Your line is open.
Randy Toth -- Citi -- Analyst
Good morning, guys. This is actually Randy Toth sitting in for Anthony.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Morning.
Randy Toth -- Citi -- Analyst
In the release, you have mentioned running to demand again and I think in the past that was a direct reference to Wallula not running to design capacity. So, my first question is, is that still what that is referencing? And the second question is, with Richland coming up the start-up curve do you think you can start running Wallula full out in 1Q, 2Q. So, how do you think about that? Thank you.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah, using that term running to demand in terms of where we are right now, that means running full out because we have the demand across our system. With Wallula specifically and where the Richland plant in the West Coast footprint is, we are running Wallula to capacity as we speak. We've been running Wallula hard throughout the fourth quarter and we'll have some opportunity to fine-tune the operations over the next year or two. I've spoken about that in the past year or two, as we've always seen on a conversion project like what we've completed out there. Over the following subsequent the year or two, you find ways to stretch the machine out, some of it will be some capital spending. But for the short-term period right now Wallula is running hard and running full to capacity to meet the demand internally.
Randy Toth -- Citi -- Analyst
Okay, understood. And then with capex flat to slightly up year-over-year. Is there any large-scale box plant project that we should know about similar to Richland in 2020 or just how should we think about that?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
We have numerous projects going on across the system optimization projects, we've got one big corrugated project going on over in the West Coast in the Pacific Northwest region. But we have a lot of projects throughout the 95 box plant system that are the small $0.5 million, $1 million projects just debottlenecking, taking advantage of the fact that again we've got a good opportunity to supply the customer basin and we're taking advantage of that.
So, there is no one big new plant project like we just finished at Richland for this year, it's just a host of smaller opportunities which is actually good, it means we don't have a lot of risk on the table.
Randy Toth -- Citi -- Analyst
Okay, understood. Thank you. I'll turn it over.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah. Next question, please.
Operator
Your next question comes from Mark Weintraub with Seaport. Your line is open.
Mark Weintraub -- Seaport -- Analyst
Thank you. A couple follow-ups, first, just wanted to clarify, I think you indicated that the maintenance outages was going to be $0.81 this year, was -- did you say that was against $0.60 last year?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yes.
Mark Weintraub -- Seaport -- Analyst
Okay. And now, does that -- that does or doesn't include the impact of the reduced containerboard production?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah. Yeah, that's part of it. I think, I've said in the prepared remarks, Mark, that it included the tons that are involved with those outages.
Mark Weintraub -- Seaport -- Analyst
Okay. So, I mean, I guess, you know people trying to figure out the drivers is to the extent of the decline in the 1Q guide versus at least where the consensus numbers had been. And so kind of one of the questions is, what besides, so there is something related -- there's some number here related to the outages which is timing related, is there anything else that you might call out as being more timing related than normal that would be depressing the 1Q number relative to where profitability would typically -- the trajectory typically would be over the course of the year?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah, Mark, there are -- as usual going from the fourth to the first quarter, if you sort of look at the buckets that are of that nature you're describing certainly wages and benefits, certainly lot of timing things there as everything resets for new year, the seasonal usage with the weather related impacts on wood and energy and chemicals to an extent. And we also this year, we have a -- going from 4Q to 1Q, we have a stock-based comp item of about $0.03 that just because the granting of these -- of this -- these options, I mean, these restricted stock units and what have you, historically had occurred in the second quarter, now it's in the first quarter. So, you'll see a negative there, but you'll -- obviously that turns back the other way as you move into the second quarter. And, obviously, outages based on the guidance I gave that will improve going into the second quarter. Paper volumes, we expect that to normalize as we move out of the -- from the Q1 to Q2 and freight, some of that freight was outage related less able to optimize our system. So, when you add all those things together you could be pick up $0.15, $0.20 kind of thing as you move from Q1 to Q2.
Mark Weintraub -- Seaport -- Analyst
Okay. That's very helpful. And then, lastly, I know as that the cash balance went down in the fourth quarter and given the type of cash from operations I would have expected you to be generating. I guess I would have thought it would have gone up. And it looked like gross debt even with all the refinancing stayed the same. So, can you maybe fill in the blank there?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Well, the cash, like I said, the -- we moved the $146 million out of what's considered cash on the balance sheet to marketable securities.
Mark Weintraub -- Seaport -- Analyst
Okay.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
So, you really need -- you count that and then I think your numbers will work out.
Mark Weintraub -- Seaport -- Analyst
Got it. I'm sorry, I missed that. Okay. Thanks so much.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question.
Operator
Your next question comes from Gabe Hajde with Wells Fargo Securities. Your line is open.
Gabe Hajde -- Wells Fargo Securities -- Analyst
Good morning. Thanks for taking the question. And I apologize if you touched on this earlier, jumped on it a little bit late. But capex, I think you're guiding to $400 million to $425 million, and I am assuming embedded within there are some return oriented projects, the hydro pulp rollover in Wallula. Did you speak at all in terms of any capacity creep or additions that you might be making or are these all centered on cost reduction, I'm assuming? But.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
It's primarily the -- if you think about big projects that we're involved in right now, we've got the new boiler up at Filer City Mill, it's being completed this spring and summer. That's one bigger piece of capex, it's -- again, that's a, say, a total project cost of in that $50 million neighborhood. But for this year, the new projects that we're looking at as I called out without mentioning the specifics is a new corrugator at one of our Pacific Northwest operations. And then just a host of a lot of the smaller opportunities throughout the converting side of the equation to satisfy what we see is good box demand growth. And then the project at Wallula Mill with the new OCC plant, but again there is a lot of business opportunity, the capital spending and then cost reduction in the capital spending.
Gabe Hajde -- Wells Fargo Securities -- Analyst
Thank you.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question.
Operator
Your next question comes from Adam Josephson with KeyBanc Capital Markets. Your line is open.
Adam Josephson -- KeyBanc Capital Markets -- Analyst
Thanks. Good morning, everyone. Bob, just one...
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Morning.
Adam Josephson -- KeyBanc Capital Markets -- Analyst
...clarification. Morning, Mark. Bob, just one clarification on Mark's -- Weintraub's question about the bridge, the $0.15 to $0.20 that you mentioned, is that inclusive of outage costs being $0.07 lower sequentially 1Q to 2Q?
Robert P. Mundy -- Executive Vice President and Chief Financial Officer
Yes.
Adam Josephson -- KeyBanc Capital Markets -- Analyst
Okay. Perfect. And, Tom, forgive me if I missed it. Can you talk at all about January demand trends you're seeing just relative to perhaps what you saw in the fourth quarter?
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Yeah, Adam, right now, our January trend is and we are pretty much through the month, we're up 1.5%.
Adam Josephson -- KeyBanc Capital Markets -- Analyst
Blended, I forget if there is a shipping day difference.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
No, that's on a per day basis, 1.5% on a per day basis.
Adam Josephson -- KeyBanc Capital Markets -- Analyst
Okay. Thanks, Tom.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question.
Operator
Your next question comes from Mark Wilde with Bank of Montreal. Your line is open.
Mark Wilde -- BMO Capital Markets -- Analyst
Good morning.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Morning.
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Good morning.
Mark Wilde -- BMO Capital Markets -- Analyst
Tom, just following on that last question, that's up 1.5% in January. How much would that have been helped by the Richland start-up?
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
It's slightly helped by the Richland start-up, Mark, I don't have the exact breakdown, but I mean it's going to be relatively small in this January number and -- but as the quarter rolls on it will become more important to us.
Mark Wilde -- BMO Capital Markets -- Analyst
Okay. All right. And then, Mark, I wondered if we can just come back to Wallula and that OCC system you're putting in, it seems like when that's up and running, you're going to be long, a lot of fiber at mill. I know one of the plans might be to just kind of creep the volume on the paper machines over time. But can you just help us understand how you plan to optimize between the existing virgin pulp mill and all this additional recycled fiber?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Yeah. Keep in mind that the Wallula facility is our highest cost fiber basket in the lower 48 states. And so, the OCC and some of the DLK we currently use really will give us the ultimate fiber flexibility to take advantage of the marketplace on the entire fiber basket in that Pacific Northwest region. And so, it truly will give us an opportunity to really satisfy the mill requirements. And also keep in mind we do anticipate over the future years of ramping up the Wallula number three capability. We have some opportunity that does require some capital, but we're quite satisfied with where we are right now on the machine productivity. And so it's a matter of just finishing up this project. The OCC plant is, again, it's 1,000 ton a day design system, but it will give us truly some great opportunities to optimize the fiber cost at that location.
Mark Wilde -- BMO Capital Markets -- Analyst
Okay. Just one other little one on that. So, if you pivot more toward recycled fiber there, do you also have to spend some more capital just putting in more boiler capacity to kind of complement that OCC system?
Mark W. Kowlzan -- Chairman and Chief Executive Officer
No. No, we've got plenty of boiler capacity at the mill.
Mark Wilde -- BMO Capital Markets -- Analyst
Okay. All right. I'll turn it over.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Okay. Next question.
Operator
[Operator Instructions] There are no further questions at this time. I will now turn the call back over to the presenters for any closing remarks.
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Marioma, thank you very much. And we appreciate everybody attending the call today. We look forward to talking to you in April. Regarding the first quarter results. Thank you. Have a good day.
Operator
[Operator Closing Remarks]
Duration: 43 minutes
Call participants:
Mark W. Kowlzan -- Chairman and Chief Executive Officer
Thomas A. Hassfurther -- Executive Vice President-Corrugated Products
Robert P. Mundy -- Executive Vice President and Chief Financial Officer
George Staphos -- Bank of America -- Analyst
Chip Dillon -- Vertical Research -- Analyst
Jesse Brun -- BMO Capital Markets -- Analyst
Mark Connelly -- Stephens Inc. -- Analyst
Brian Maguire -- Goldman Sachs -- Analyst
Randy Toth -- Citi -- Analyst
Mark Weintraub -- Seaport -- Analyst
Gabe Hajde -- Wells Fargo Securities -- Analyst
Adam Josephson -- KeyBanc Capital Markets -- Analyst
Mark Wilde -- BMO Capital Markets -- Analyst
