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Spirit AeroSystems Holdings Inc (SPR -2.61%)
Q1Â 2020 Earnings Call
May 6, 2020, 11:00 a.m. ET
Contents:
- Prepared Remarks
- Questions and Answers
- Call Participants
Prepared Remarks:
Operator
Good morning, ladies and gentlemen, and welcome to the Spirit Aerosystems Holdings, Inc.'s First Quarter 2020 Earnings Conference Call. My name is Eric, and I will be your coordinator today. [Operator Instructions]
I would now like to turn the presentation over to Mr. Ryan Avey, Director of Investor Relations. Please proceed.
Ryan Avey -- Director of Investor Relations
Thank you, Eric, and good morning, everyone. Welcome to Spirit's First Quarter 2020 Earnings Call. I'm Ryan Avey, Director of Investor Relations. And with me today are Spirit's President and Chief Executive Officer, Tom Gentile; and Spirit's Senior Vice President and Chief Financial Officer, Mark Suchinski. After opening comments by Tom and Mark regarding our performance and outlook, we will take your questions. In order to allow everyone to participate in the question-and-answer segment, [Operator Instructions].
Before we begin, I need to remind you that any projections or goals we may include in our discussion today are likely to involve risks, which are detailed in our earnings release and our SEC filings and in the forward-looking statement at the end of this web presentation. In addition, we refer you to our earnings release and presentation for disclosures and reconciliation of non-GAAP measures we use when discussing our results. And as a reminder, you can follow today's broadcast and slide presentation on our website at investor.spiritaero.com.
With that, I would like to turn the call over to our Chief Executive Officer, Tom Gentile.
Thomas C. Gentile III -- President and Chief Executive Officer
Thank you, Ryan, and good morning, everyone. Welcome to Spirit's 2020 First Quarter Earnings Call. We held our last quarterly earnings call, only about two months ago. We are working hard to navigate the impact of the extended MAX grounding and the resulting production suspension. Since then, the COVID-19 pandemic has created a healthcare emergency for the entire world, which has had a particularly severe impact on the global aviation industry. More than 19,000 aircraft are grounded, and traffic in April in the U.S. was down 96%. While we shift our attention to addressing this new challenge, we are mindful of the human tragedy, which is unfolding and the courageous work of the first responders and frontline hospital staff who are working tirelessly to bring relief to patients.
Like all the other companies in our industry, we are also taking extraordinary measures in our factories and offices to keep our workers safe and healthy as they perform their essential work. The aerospace industry and Spirit are facing unprecedented disruption and uncertainty from the continued 737 MAX grounding and the COVID-19 pandemic. Both Airbus and Boeing have announced significant cuts in production across most of their programs in response to this disruption. At Spirit, our first priority has been to preserve the health and safety of our workforce in response to COVID-19. We quickly enacted a robust crisis management and response as part of our enterprise risk management program to help us navigate this challenge.
We have taken a number of measures to improve the safety of our teams as we resume operations to support our customers, which include processes along with CDC guidelines to work with any exposed individual on the necessary quarantine period and the process to return to work. In addition to the steps we have taken to improve the safety of our team in the workplace, we have moved aggressively to take a number of actions to preserve liquidity and reduce costs to align to the lower levels of production.
The actions we have taken to preserve our liquidity through this uncertain time include a reduction of the cash dividend to a nominal $0.01 per share, the continuation of the suspension of our share repurchase program, an MOA with Boeing to receive a $225 million cash advance and deferred repayment of $123 million advance from Boeing from 2020 to 2022. Deferral of over $120 million of capital expenditures, amendments to our credit agreements to allow for notes issuance and to provide additional flexibility in light of the current market conditions and raising $1.2 billion in senior secured second lien notes. After raising the $1.2 billion of new capital, we paid down in full our $800 million revolver on April 30.
As a result of our proactive balance sheet management and cash mitigation actions, we believe we have an adequate liquidity position to manage through this crisis. The major cost actions we took included the following: workforce reductions of 2,800 employees in Wichita, Kansas and 400 employees in Oklahoma, which we announced in January and the elimination of 200 contractor positions. A voluntary retirement program for 850 hourly and salaried workers, the extension of the IAM and IBEW union contracts for three years, a reduction in pay for all U.S.-based Spirit executives by 20% until further notice, a 21 calendar-day furlough of production workers and managers supporting Boeing programs in Wichita, Kansas and Oklahoma; four-day work weeks for salaried workforce at our Wichita, Kansas facility until further notice, and an additional workforce reduction of 1,450 employees in Wichita, Kansas, which we announced on May 1.
We will announce additional workforce actions at other Spirit locations in response to lower customer production levels in the coming weeks. Given all the disruption in the global aviation industry, Spirit stock, along with many other companies in the industry, experienced a significant decline. To protect Spirit and its stockholders from parties seeking to take advantage of this lower stock price in the current market environment, we also adapted a limited duration stockholder rights agreement on April 23.
Before moving on, I also want to thank all the Spirit employees who are stepping up to help our communities in response to COVID-19. At Spirit, we have been involved with a number of activities related to the COVID-19 response. One action we took is that we assembled cross-functional task teams in Wichita and Presswick to assist with developing new designs for face shields to be used by the heroes on the front line of treating patients with COVID-19. So far, the teams have delivered over 17,000 of these heavy-duty shields to front line workers. The team in Wichita also designed a special booth to protect frontline workers while they administer diagnostic tests for COVID-19.
In addition, earlier this week, we announced a partnership with Bayer, the world's largest healthcare company, fully dedicated to respiratory care. This temporary project will support their need to ramp up production of their critical care ventilators. This includes order from the U.S. Department of Health and Human services for 22,000 ventilators for the strategic national stockpile. Spirit's capabilities in design engineering, industrial engineering, supply chain management, fabrication, complex assembly and functional system testing align very well to the manufacturing requirements of these ventilators.
We are proud to be able to contribute in some small way to providing these much needed medical devices that can help treat the patients most severely impacted by COVID-19 We will sign approximately 700 of our hourly and salaried employees to this project, who were part of the workforce announcement last week. The plan is for these 700 employees to work through October on this temporary project. The ultimate duration of the project will depend on the ongoing demand for the ventilators.
Moving to production rates. We have aligned production schedules across all our programs with the recently announced decreased rates of production by Boeing and Airbus in response to lower commercial air traffic resulting from COVID-19. We previously had an agreement with Boeing to produce and deliver 216 737 MAX shipset in 2020. Under the current schedule that we announced yesterday, we now expect to deliver 125 737 MAX shipsets, including 18 that we have already delivered in the first quarter. These deliveries will be weighted toward the second half of the year.
We have also adjusted our 787 production rates from 14 aircraft per month to 10, in line with Boeing's latest schedule. The combined 777 drops to three aircraft per month from five over the next few years. Rates for the 767 and 747 remain unchanged. For our Airbus programs, we have also aligned to the new schedule that Airbus announced with the A320 going from 60 to 40 aircraft per month, and the A350, dropping from nine to six aircraft per month. We continue to take full advantage of this period of reduced production to implement initiatives that are harder to achieve at full run rates in order to improve quality and efficiency.
These initiatives include optimizing product flows, streamlining our factories, accelerating automation and digitization projects, including the transition to our global digital logistics center. These projects will enable us to ramp up to higher rates of production in the future with increased productivity and improved quality. We remain confident in the recovery of commercial air travel and are working hard to maintain Spirit position as a leading aerospace aerostructure supplier to both Boeing and Airbus as well as our defense customers.
Moving to update on our planned acquisitions. We continue to see the long-term strategic value in both the Asco and Bombardier aerostructures acquisition. We intend to close both of these deals if all the conditions are met, and we are working closely with both parties on those conditions. The Asco acquisition increases our Airbus and defense content and broadens our fabrication business. Asco's revenue was 50% Airbus work including all of the slack tracks across all of their programs. Asco also expands our defense work statement with key F-35 work packages. The Bombardier aerostructures deal brings customer diversification, a low-cost country footprint and expanded aftermarket content, all of which are in line with our stated strategic growth priorities.
The deal also strengthens our relationship as a key supplier to Airbus through the A220 wing and the A320neo thrust reverser. This acquisition also adds intellectual property in the form of state of the art resin transfer infusion carbon fiber composite fabrication, which is used on the A220 wing and positions us well for future derivatives or next-generation narrow-body aircraft. We also closed and integrated the FMI acquisition into Spirit in the first quarter. We are very excited about their unique capabilities and high-temperature materials as it relates to future priority areas identified by the Department of Defense, such as hypersonics.
On the topic of defense, Spirit has a very strong value proposition for our military customers, including competitive cost manufacturing, application of commercial best practices and design-build capabilities. We have positioned Spirit to compete for new growth opportunities to expand our defense business. FMI has brought significant new capabilities to Spirit, which strengthen our defense value proposition. Also, with current commercial production rates lower, we have available capacity to compete aggressively for new defense business. Over the last few years, we have made good progress growing our relationships with the defense primes. We also continue to get strong support from our congressional delegation. We have a strong pipeline of potential growth opportunities in defense.
With that, I'll ask Mark to lead you through the detailed first quarter 2020 financial results. Mark?
Mark J Suchinksi -- Senior vice president and Chief financial officer
Thank you, Tom, and good morning, everyone. As Tom mentioned in his opening remarks, there continues to be a significant amount of uncertainty surrounding the impacts of the COVID-19 pandemic. Our major customers have reduced our planned production rates in light of the pandemic and may make additional adjustments in the future as we all learn more on the impact of COVID-19. During this unprecedented and unpredictable time, we will continue to assess and make decisions to ensure that Spirit remains financially healthy during this crisis, so let's move on to our first quarter results.
Please turn to slide five. Revenue for the year was $1.1 billion, down 45% from the same quarter last year. This reduction was primarily due to the 737 MAX production suspension that began on January 1, as well as the production pause related to the impacts of COVID-19 that began in March. We delivered 18 MAX shipsets this quarter compared to 152 in the same period of 2019. Overall, deliveries decreased to 324 shipsets compared to 453 shipsets in the same quarter last year.
Now let's turn to earnings per share on slide six. We reported adjusted EPS of negative $0.79 per share compared to positive EPS of $1.68 per share in the same period of 2019. The first quarter adjusted EPS excludes the impacts of planned acquisitions, restructuring costs and the voluntary retirement plan executed during the first quarter of 2020. During the first quarter of 2020, there were several significant expenses incurred related to the Boeing directed 737 MAX production suspension as well as the impact of the COVID-19 pandemic. As a result of the MAX production suspension that began on January 1, we recognized lower margins driven by significantly less deliveries, excess capacity cost of $73 million and restructuring expenses of over $43 million for cost alignment and headcount reductions.
Additionally, we recognized abnormal costs of $25 million resulting from the Boeing production suspension related to COVID-19 that began in March. Further, we recognized a noncash charge of $69 million, resulting from the voluntary retirement program offered during the first quarter of 2020. In addition to the expenses I just described, we also recognized forward loss charges of approximately $20 million in the first quarter of 2020 related to the 747, 787, A350 and BR725 programs. Our first quarter results do not contemplate the impact of the recently announced lower production rates by our customers. Airbus lowered production rates by approximately 30%. Boeing lowered production rates on the 737, 787 and 777 programs.
The announcement of the lower production rates is considered a subsequent event and is not reflected in our first quarter financial statements. These lower production rates will likely result in an unfavorable change in estimate adjustments during the second quarter. Based on our preliminary assessment, we expect to incur an incremental forward loss of approximately $70 million to $90 million on the 787 program in the second quarter, and we expect to incur an incremental forward loss of approximately $15 million to $20 million on the A350 fuselage program in the second quarter.
Now turning to free cash flow on slide seven. Free cash flow for the quarter was a usage of $362 million compared to a source of $201 million in the same period of 2019. This year-over-year decrease is primarily due to the negative impact of working capital requirements, largely resulting from payments made to suppliers for inventory received prior to the 737 MAX production suspension and significantly lower deliveries in the first quarter. This was partially offset by $215 million received as a result of the February MOA with Boeing.
In April, we amended our credit agreement to allow us to raise secured second lien debt and provide additional covenant flexibility. Following this amendment, we raised $1.2 billion of 7.5% senior secured second lien notes due in 2025 in a private offering. We used these proceeds to pay off the $800 million revolver on April 30, and we'll use the remaining $400 million for general corporate purposes. In conjunction with the notes offering, we terminated the $375 million short-term delayed draw term loan facility.
Looking ahead, we project negative free cash flow for 2020, largely resulting from our customers' recently announced production rate reductions due to the impact of COVID-19. In addition, our recent customers' production facility suspensions will have a further negative impact on our second quarter cash flow. We expect our cash usage in the future quarters to be less than what we recognized in Q1 as we resume production across the programs, including the MAX, and begin to realize the benefits from our cost mitigation actions. However, the lower production rates resulting from COVID-19 will have a negative impact on our ability to generate positive cash flow in 2020.
Additionally, we expect slower cash flow recovery going forward due to our customers' recently announced production rate reductions. During this time, where revenue will be significantly lower than before, we will continue to assess and adjust our cost base in order to minimize cash spend, and we'll continue to do so until production levels return to the point where we are once again generating positive free cash flow.
Now let's turn to our Fuselage segment performance on slide eight. Fuselage segment revenue in the quarter was $552 million, down compared to the first quarter of 2019, primarily due to lower production volumes on the 737 program resulting from the Boeing directed production suspension that began on January one as well as COVID-19 production shutdowns that began in March. Operating margin for the quarter was negative 15.7% and compared to 13% in the same period of the prior year. This decrease was primarily due to lower margins recognized on the 737 program due to excess capacity cost of seven of $51 million with significantly less deliveries in that quarter. We also incurred $30 million of restructuring expenses for cost alignment and headcount reductions incurred abnormal costs of $15 million resulting from the COVID-19 Boeing production suspension in March as well as pricing terms on the A350 program.
Now let's turn to our Propulsion segment performance on slide nine. In the first quarter, Propulsion revenue was $225 million, down compared to the same period of the prior year, primarily due to lower production volumes on the 737 program resulting from the 737 production suspension as well as COVID-19 production shutdown that began in March. Operating margin for the quarter was negative 2.4% compared to 19.7% in the same quarter of 2019. The decrease was primarily due to lower margins recognized in the 737 program due to excess capacity cost of $16 million, restructuring expenses of $9 million and abnormal cost of $6 million resulting from the COVID Boeing production suspension that began in March.
Now if we turn to our Wing segment performance on slide 10. During the first quarter, Wing revenue was $291 million, down compared to the same period in 2019, again, primarily due to production volumes on the 737 program as well as the COVID-19 production shutdown began in March. Additionally, there was lower revenue recognized on the A350 program due to pricing terms. Operating margin for the quarter was positive 4.7% compared to 16.1% in the first quarter of 2019. This decrease was primarily due to lower margins recognized in the 737 program due to excess capacity cost of $6 million, restructuring expenses of $4 million, abnormal cost of $4 million resulting from the COVID Boeing production suspension that began in March and pricing terms on the A350 program.
In closing, this is a difficult time not only for Spirit, but for the entire aerospace industry. These past few months have certainly been challenging, and we have had to make some very difficult decisions. As COVID-19 continues to have a major impact on the aviation industry, we will continue to assess and make decisions to ensure that Spirit and all of our stakeholders are positively positioned for the future. Our primary focus will be on liquidity and cost management throughout this crisis.
With that, I will turn it back over to Tom for some closing comments.
Thomas C. Gentile III -- President and Chief Executive Officer
Thanks, Mark. Our focus at Spirit right now is on managing costs to align with the lower production rates that we described and preserving liquidity during these uncertain times in our commercial business. We are taking advantage of this period of lower production rates to improve our factory processes to enable us to increase production rates in the future with higher levels of productivity and quality. At the same time, we will work closely to integrate the three transformative acquisitions in 2020 of Bombardier, Asco and FMI.
In addition, we have positioned Spirit to compete for new growth opportunities to expand our defense business over the coming years. This year, in light of the significant demand to produce ventilators, we are shifting some of our open capacity to that effort to fight against the COVID-19 crisis. Executing on these priorities will help us become a leaner, more diversified and more balanced company in the future. We are confident in the long-term growth and importance of air travel. Spire is well positioned to participate in this growth as a key supplier to the industry.
With that, we will be happy to take your questions.
Questions and Answers:
Operator
Thank you. [Operator Instructions] And our first question today will come from Seth Seifman of JPMorgan. Please proceed with your question.
Seth Seifman -- JPMorgan -- Analyst
Thanks very much and good morning, guys. I was wondering, I guess, just kind of the commentary about the acquisitions. So if we take the cash on the balance sheet at the end of the quarter, and we add, let's say, the $400 million net and then we take out the acquisitions, it kind of leaves you with a little over $1 billion. And just want to make sure you guys see that as kind of adequate to deal with the rest of this year given the cash burn that's expected over the next three quarters?
Thomas C. Gentile III -- President and Chief Executive Officer
Seth, yes, thanks for the question. And the answer is yes. We do think it's adequate. We also, as you know, raised the $1.2 billion of high-yield bonds second lien securities that give us an additional cash cushion. So we've been able to pay off the revolver and have $400 million in addition for general corporate purposes. So we're confident the liquidity position is adequate even after completing the two deals.
Seth Seifman -- JPMorgan -- Analyst
Great. I'll take the one for now. Thanks. Thanks very much.
Operator
Our next question will come from Myles Walton of UBS. Please proceed with your question.
Myles Walton -- UBS -- Analyst
Thanks, good morning. Maybe on the estimate of forward loss for the 787 and the A350. Just wanted to make sure what's embedded in those in terms of your longer-term view of production rates, maybe specifically on the 87, 1405 in what period now, is that going to occur? I think it was previously 1Q '23? And is the A350 forward loss charge not larger because you were in a profit position than you're effectively getting back to a 0 booking rate?
Thomas C. Gentile III -- President and Chief Executive Officer
Well, let me just take the first part of the question. With regard to the 787, it takes the forward loss does take into account not only the reduction to 10 this year, but going down to seven or eight next year, which Boeing has also indicated. And so the 1405 unit does push out now into later 2023. And on the A350, again, we're assuming the six rate continues for the indefinite future that Airbus has already announced.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes, Myles, I think Tom summarized it well. We're the block on 87 extended roughly somewhere between 10 and 12 months because of this rate slowdown. And so therefore, the fixed cost absorption is really having an impact due to the lengthening of the accounting contract. And then I think your comment on A350 is correct. We were in a profitable position in A350 and with the lower production rates here, it's put us in a much closer position of being breakeven at this point in time.
Myles Walton -- UBS -- Analyst
Okay, I'll leave it that one. Thank you.
Operator
Our next question will come from Carter Copeland of Melius Research. Please proceed with your question.
Carter Copeland -- Melius Research -- Analyst
Yes, hi. And thanks for the time. Just I'll stick to the one. On the comment around free cash flow, I realize there's a lot of moving parts here, and you don't have guidance. But you hinted a little bit at the phasing of the cost out and the normalization of production at the lower rates. I get that you don't have expectations for positive free cash flow for the year, but do you think by the time we get to the end of the year, Q4, you could have a positive free cash flow quarter, or is that a 2021 occurrence in your view?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, Carter, before when we were discussing cash flow, we were thinking we'd get to free cash flow positive by Q3 of this year on a run rate basis. But with the most recent production reductions that Boeing has announced on the 737 MAX for Spirit being 125 units, we expect that, that's going to get pushed out about 12 months. So we are expecting negative free cash flow this year. Next year, we expect to be breakeven, but we'll be getting to cash flow positive on a run rate basis by about midyear in 2021.
Carter Copeland -- Melius Research -- Analyst
Great, thanks for the color. I'll stick to one.
Operator
Our next question will come from Jon Raviv with Citi. Please proceed with your question.
Jon Raviv -- Citi -- Analyst
Hey, thank you. Just sticking to the cash question. So appreciate the color around hitting run rate positive in mid-2021. Tom, can you talk about some of the moving pieces, and what you're able to do to the production line right now to generate more cash starting in mid-2021 and going forward? Is there a particular volume that you need to make cash on these programs? Or are the changes you're making now going to put you in a much better position, and really thinking about things like A350, which has gone to no profit here. And 787, which has not generated cash for a long time and won't generate cash for a while. So any thoughts on those dynamics would be much appreciated.
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, with the lower production rates, one of the things we've done is we've aligned the workforce to those lower production rates across all programs. And so that was the 2,800 employees in Wichita in January, the 400 in Oklahoma in January, 1,450 that we just announced last week in Wichita. And there will be other employee reductions across the other programs and the other sites in the coming weeks based on the timing. So that's one way that we are able to adjust to the lower levels of production. Your other question was regarding free cash flow?
Jon Raviv -- Citi -- Analyst
Yes, how do you make cash on 787 eventually?
Thomas C. Gentile III -- President and Chief Executive Officer
Yes. On 787 and A350, again, same thing is the workforce is variable, and so we will take down workforce to align to the production rates. Now the other thing is we're continuing to work on our cost reduction programs. The original intent was to get to a positive cash flow position and profit position on 787 by line unit 1405. With the reduction in rate that's now affected, that becomes harder. We'll have to get a couple of hundred thousand dollars more of cost reduction. But the good news is we'll have more time to do it because the 1405 gets pushed out about 18 to 24 months.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. I think the only thing I would add is, we've got a variety of projects that we're looking at. With the excess capacity now in Kinston in our 87 facility, we have some opportunities to do some in-sourcing and to move some work around that would allow us to do a better job of absorbing our fixed costs, which ultimately could help the profitability of not only A350 and 87 but also allow us potentially to win some new work here. So in addition to just the straight cost actions that we continue to focus on around headcount, our fixed cost structure within the facilities. There are some work opportunities of moving some work around that I think will allow us to maybe better utilize the capacity within those facilities.
Jon Raviv -- Citi -- Analyst
Thanks. I'll leave it at one.
Operator
Our next question will come from David Strauss with Barclays. Please proceed with your question.
David Strauss -- Barclays -- Analyst
Thanks. A quick follow-up and then a question. I guess back on Seth's question around the cash balance. I think you're going to be roughly a little bit over $1 billion in kind of pro forma cash on the balance sheet. You're talking about burning cash for the rest of the year. And I thought your covenants require at least holding $1 billion in cash on the balance sheet at least for a while. So if you could just comment on that. And then on MAX, relative to the you're going to do 125 delivered production deliveries this year. Do you think that has room to actually move up at all in 2021 based on what Boeing is looking at today and the kind of deliveries they might be looking at, given how far you are ahead of them at this point?
Thomas C. Gentile III -- President and Chief Executive Officer
Yes. So on the cash balance, yes, the covenants are for $1 billion to maintain $1 billion, and we expect that we will be able to meet the covenants, so that's the expectation. Regarding the MAX, the rate right now that Boeing has given us is 125 for this year. It will move up in 2021. Again, everything is subject to market conditions. But we expect, by the end of 2021, to be hitting rate 31 in the current plan, but it could change, but it will definitely be higher in 2021. And we are working on our production system to have the flexibility to us on to Boeing whatever their production rates are. And we want to see with them and we communicate with them. And depending on what market conditions are, we will be prepared to respond.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. And on the cash, just to help you guys do some math here. At the end of the first quarter, we had $1.8 billion of cash. We raised $1.2 billion, so that would put our cash balance at $3 billion. We took $800 million and paid down the revolver that would leave us with $2.2 billion of cash, and Tom talked about the $900 million needed for the acquisition. So after you back out the acquisitions, we'd be sitting with $1.3 billion of cash just to provide somewhere between $1.3 billion and $1.4 billion of cash. So just to help you do some math here, $1.4 billion is a significant amount of cash that we would have. If you just factor in what we have, the raise and what's required to support the closing of both Asco and Bombardier.
David Strauss -- Barclays -- Analyst
And Mark, so I guess you're implying that the cash burn won't drop you below that $1 billion through the rest of the year?
Mark J Suchinksi -- Senior vice president and Chief financial officer
That's what I'm saying.
David Strauss -- Barclays -- Analyst
Okay, thank you.
Operator
Our next question will come from Sheila Kahyaoglu of Jefferies. Please proceed with your question.
Sheila Kahyaoglu -- Jefferies -- Analyst
Thank you. Good morning, Tom. And Mark. Maybe I could just follow-up on that last point, Mark, and ask another question. If you're at $1.3 billion, you've already burned $360 million in the quarter, and you don't expect to be breakeven for another four quarters. Can you just clarify that?
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. Let me just be more specific. Obviously, both Boeing, Airbus just recently announced their production rates. So we're reacting fairly quickly around what impact it will have on our revenue. As Tom indicated, we've taken some workforce reductions. Obviously, there'll be some costs associated with taking those folks out. But the ultimate goal here is to get those get the production system aligned to the production rates and get the system tuned up so that the back half of the year, we're in a normal production environment. And we've been talking a lot about cash. And as we indicated, we consumed $362 million in the first quarter. Based on what we know today, we to be more specific, I would say, we're looking at potentially $600 million to $700 million on a full year basis as it relates to negative cash flow. So I think you guys are going to continue to poke on that, and I think I'll be more specific.
Sheila Kahyaoglu -- Jefferies -- Analyst
You got us the number.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Okay.
Thomas C. Gentile III -- President and Chief Executive Officer
And I would say, Sheila, that one of the things is we took a lot of actions on workforce and other cost items in Q1 and Q2. And those were expenses in the first half of the year, we will start to get the benefit in the second half. So the first half of the year, obviously, with production rates being much lower, the cash burn is higher, that starts to go down significantly in the back half of the year.
Sheila Kahyaoglu -- Jefferies -- Analyst
Okay. I think I used at my questions. So I'll go back in the queue. Thanks guys.
Thomas C. Gentile III -- President and Chief Executive Officer
Thank you.
Operator
Our next question will come from George Shapiro of Shapiro Research. Please proceed with your question.
George Shapiro -- Shapiro Research -- Analyst
Yes. I wanted to ask what the definition is for EBITDA. Because it looks to me like you could violate either the interest coverage ratio or that first lien leverage by the third quarter of this year. And then just to follow-up on the last question, it seems like you'd get close to the $1 billion by the end of the year in liquidity. But you said that the first two quarters of 2021 would also be negative and that liquidity requirement runs to the fourth quarter of 2021. So if you could just comment on that?
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. George, I would say that your question around covenants on the first lien, we're very comfortable with that. The first lien would be just considered our we've paid the revolver off, so that's first lien debt. All we would have is the term loan, some lease commitments and then the one of our bonds got pulled along with that. So from a first lien debt standpoint, we have less than $1 billion worth of first lien debt. So I'm not really concerned as it relates to meeting our covenants around the first lien. As it relates to EBITDA, we do have add-backs that are part of our credit facility, a variety of different add-backs related to things that are restructuring or noncash like the VRP.
So when you think about the financial statement, EBITDA, it's slightly different for bank purposes. We have a variety of different carve-outs that we get to add-back. And as a result of that, we spent a lot of time looking at our projections here and taking a look at our covenants. And I won't say that the end of the year doesn't get tight. But at this point in time, our projections indicate that we will not breach any of our
George Shapiro -- Shapiro Research -- Analyst
And the $1 billion of liquidity for the first half of next year?
Thomas C. Gentile III -- President and Chief Executive Officer
Yes. So as you saw in our credit facility, we do require having $1 billion of liquidity. The revolver counts against that. So we've paid down the revolver. So in theory, we have full access to that $800 million. So I would say as it relates to the minimum liquidity requirements, we're very, very comfortable that we can meet the minimum liquidity requirements that are part of our credit facilities.
George Shapiro -- Shapiro Research -- Analyst
Okay, thank you very much.
Operator
Our next question will come from Cai von Rumohr of Cowen. Please proceed with your question.
Cai von Rumohr -- Cowen -- Analyst
Thank you very much. So what are you assuming in terms of cash contributions from Asco and Bombardier, given they're heavy with Airbus as are you. And that with COVID, it's got to be a little more difficult to integrate them. And also, how does that relate to cash? Because if your numbers are right, you're going to have $300-odd million negative cash in the remainder of the year. So that gets you to the $1 billion, so it kind of sounds like you're going to have to access the revolver again. Is that correct?
Mark J Suchinksi -- Senior vice president and Chief financial officer
No. No.
Thomas C. Gentile III -- President and Chief Executive Officer
Well, first of all, the answer is no. We aren't planning to access the revolver. Cash contribution from Asco and Bombardier should be positive. Obviously, they're affected like the rest of the industry by the COVID-19 crisis. But we expect that once we complete acquisitions and integrate them, they will be positive overall, but probably less than what we were originally planning, and we'll determine that as we continue to evaluate them, leading up to the closing.
Cai von Rumohr -- Cowen -- Analyst
Thank you very much.
Operator
Our next question will come from Doug Harned of Bernstein. Please proceed with your question.
Doug Harned -- Bernstein -- Analyst
Good morning. Thank you. Airbus and Boeing have talked a lot about the challenges in the supply chain, you're right in the middle of that. And since a good portion of your cost is procured cost, how do you think about your suppliers. And I say that when in thinking about what who's responsibility in a sense is your supplier base to make sure that they're healthy. I mean, Boeing is thinking about this. Airbus is thinking, clearly, you must be as well. And there is the opportunity in smaller suppliers for some government support. So how do you think about keeping that supply base healthy and what risks are there?
Thomas C. Gentile III -- President and Chief Executive Officer
Well, you're absolutely right. The suppliers in our industry are critical partners, and it's important that they stay healthy so that we have access and security of supply for the current production and as production rates increase. So we've been monitoring the financial health of our supply chain very closely. No doubt there are going to be some suppliers who are going to need financial support during this period. But we've been working with them with a number of different levers to provide relief. So for example, we have a vendor financing program for payment terms. We can work on their inventory levels, looking at purchasing some of their finished goods. We can extend contracts for them.
So we've got a lot of different levers. We've also been helping them really to facilitate access to various government programs, not only in the U.S., but in other countries. We held a conference call for more than 120 of our suppliers cosponsored by the U.S. Chamber of Commerce to help them understand the CARES Act and how to access it. That's been a great source of funding for a lot of our smaller suppliers. So we've been going that. Also with Boeing, with the first MOA that we did this year, we did create a joint Boeing Spirit task force to monitor health of the supply chain. So because a lot of our suppliers also supply Boeing directly.
And so we've been, again, working with them jointly with Boeing in order to maintain financial health of the supply chain because it's very important that the suppliers get through this very challenging period and remain viable so that they can support now on current production, but also the production rate increases that we expect in the future.
Doug Harned -- Bernstein -- Analyst
The reason I ask is that you've talked a lot about reduction in cost in the workforce in your facilities which all makes sense. What I'm getting at here is just how do you look at this part of your cost structure? In other words, are you able to take costs down? Is there a risk there? How does this play into the outlook that you're laying out?
Thomas C. Gentile III -- President and Chief Executive Officer
Well, over the last few years, we've done a lot in our supply chain to get to competitive costs. So I've always talked in the past about the six pillars, starting with our clean sheets. Where we look at what the should cost is of all the costs that we have. We have a very structured strategic sourcing process to help the customers or the suppliers get to those clean sheet levels of should cost. We've provided support to help them get there. We set up centers of excellence to in-source work where we can do it more competitively. We've also done what we call hotel bids for hypercompetitive competitions to get to those clean sheets, and then we've transferred parts. So over the last few years, we've transferred more than 15,000 parts to make sure we have the most competitive rate. So we've done a lot of work over the last few years to get to competitive rates.
Now it's not the time to continue to push on the supply chain. What we've been doing is helping them transform their operations to achieve these lower levels of production. In many cases, we've extended contracts because essentially, the air traffic has gone out three years, the production rates have gone out three years. And so our deal with Boeing, for example, on the 737 goes up to 2033. That gives us a lot of flexibility to do back-to-back contracts with our suppliers to give them a longer horizon over which to amortize their investment. So we're working very closely with our suppliers to help them get through this challenging period.
Doug Harned -- Bernstein -- Analyst
Great, thank you.
Operator
Our next question will come from Ken Herbert of Canaccord. Please proceed with your question.
Ken Herbert -- Canaccord -- Analyst
Hi, good morning.
Thomas C. Gentile III -- President and Chief Executive Officer
Good morning.
Ken Herbert -- Canaccord -- Analyst
I wanted to just maybe shift gears and talk about something positive. You highlighted, Tom, in your comments, some good news, specifically in terms of increased opportunities and maybe backlog growth better-than-expected on the defense side. And I'm just wondering if you could sort of level set us on how important or what percent of revenues you expect defense to be this year? How the CH-53K is progressing, in particular, and then maybe a few opportunities besides the recent acquisition to maybe see some better-than-expected growth in defense?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, I mean, defense gets up to probably north of 15% this year of revenue, but it's not necessarily the way we wanted to achieve that growth. Because the commercial side, obviously, has come down. But you're absolutely right. Our defense business is growing very strongly right now. It will be more than 20% growth this year, partly because some of the defense programs that we're on are getting into higher rates of production, and we've also started to win some smaller work packages for our fab business. And now with the open capacity that I mentioned earlier, because of the slowdown in commercial, we can compete very aggressively for more defense business. So long term, our aspiration, we've said it's going to be $1 billion over the next three or four years as the programs we're on, get into full-rate production.
But ultimately, we want defense. Even when we return to full rates on the commercial side to be 40% of Spirit's business. We think we bring a tremendous value proposition to our defense customers, particularly in things like composite fabrication, design and engineering and now with FMI with high-temperature surfaces and very unique and competitive applications for things like hypersonics. So we have some pretty big ambitions on defense. As I said, this year, it's 15% of our revenue. It will be $1 billion in the next couple of years. But ultimately, we want it to be 40% of Spirit's total revenue even when commercial rates get back to the levels they were at in 2019.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. I would just add, and I don't want to get into details. But I would say I'm personally pleasantly surprised as it relates to the new work opportunities that are being coming our way on the defense side. And so it's a complement to our defense team how they performed on their current work. And so we're seeing some really good opportunities to grow the defense side to kind of offset the production rates that are coming down on the commercial side. So I just want to complement our defense team.
Ken Herbert -- Canaccord -- Analyst
Thank you.
Operator
Our next question will come from Ron Epstein of Bank of America. Please proceed with your question.
Mr Epstein, can you check if your line is on mute.
Ron Epstein -- Bank of America -- Analyst
Hey, good afternoon guys. I was on mute. My apologies for that. Just following up on the previous question. One of the themes that we've heard as a DoD as a response DoD's response to like an industrial policy response to the pandemic is trying to push more money down into the supply chain to help suppliers particularly, those suppliers who have large commercial businesses. Have you seen DoD that DoD effort impact your business for you've got ample commercial capacity where they're trying to maybe use some of that commercial capacity for defense programs to help stabilize the business?
Thomas C. Gentile III -- President and Chief Executive Officer
Yes. Well, first of all, what I would say is the defense primes have all been very helpful during this period. They got a lot of support from the federal government, and they, in turn, have been pushing that down to the supply chain, including us. One of the ways they've been able to do that is very short payment terms. They've also been able to look at some of capital and tooling that they're able to convert. And then also looking to expand the current work statements just with incremental activity within the current programs. And all those are ways to push cash down into the supply chain, and they've all been very helpful for Spirit.
And as we go forward, what we've been able to demonstrate to the defense primes is that we have old capacity and it's available right now, not only on capital and tooling and infrastructure, but also on trained workforce. And we are ready to compete very aggressively for new work packages on existing and upcoming defense programs. We have over 1,000 cleared engineers in terms of security clearances. So we're able to compete on a whole range of different projects. And we think that's an attractive value proposition right now, given the situation that we're in, and we're competing aggressively, as Mark said.
Ron Epstein -- Bank of America -- Analyst
Got it. And then just one follow on, if I may. What's your thinking around contingency if we were to see more MAX delays or further OEM production cuts? One of the responses I heard from the investment community, I think everybody did was after Boeing statements and Airbus statements that sadly, they might be a little bit optimistic, depending on how long this thing lasts. So how do you plan for that?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, first of all, on MAX, as Boeing announced in their earnings call, they've really decoupled the production schedule from the planned return to service. And obviously, the FAA is working on that. They're making sure it's a safe return to service. But production is decoupled. They're starting right now. They've asked us to start right now. So even if there's some delays in the return to service. Right now, it's decoupled from production. So it doesn't directly impact it. If the production rates change at Boeing or Airbus, for whatever reason, it could be a MAX return to service or it could be the COVID-19 crisis. Then we would have to adjust our cost base to those lower levels of production.
And the one thing is we've demonstrated already that we've been able to reduce workforce in line with the production levels. And a lot of our cost base is, in effect, variable and can be adjusted to production rates. So as we talked about a little bit earlier, in terms of our supply base, when we were talking about with Doug, is 60%, 65% of the cost is in suppliers. While with production rates lower, we're buying less material from suppliers. So we're able to reduce that part of the cost base. 20% or so is headcount. And with lower production levels, we will reduce headcount to align to those levels. So we can do quite a bit to align to lower levels as a contingency if rates go down further for some reason.
Ron Epstein -- Bank of America -- Analyst
Yeah. Thank you very much.
Operator
Our next question will come from Robert Springarn of Credit Suisse. Please proceed with your question.
Robert Springarn -- Credit Suisse -- Analyst
Hi, good morning. I want to ask a version of Ron's last or second question but not so much about rates going below Boeing's plan. But if mature rates stay at Boeing's plan, meaning that, Tom, you just talked about variable cost, but you also referenced the eventual recovery to 2019 levels. Let's say we don't. And out a few years from now, we're at 31 MAXes, seven 787s, three 777s. Given the past importance of volume, I would imagine you can't do 7% to 9% free cash flow as a percentage of sales under those rates or can you? Or would it be something lower?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, obviously, the financials and cash flow improve as rates go up, particularly on MAX. But let's say, MAX levels don't go up as much as planned or don't reach 2019 levels for three or four years and same thing on the wide-bodies. What Mark described is something we're doing is we are aligning our cost base very much to the lower levels of production so we've reduced head count. But we're also looking to win new work, particularly on the defense side, to fill up some of that commercial capacity to offset those fixed costs. So that's one of the big levers that we didn't have before that we will be pushing very aggressively. The other thing we're doing is, as I mentioned in my comments, is we're taking opportunity from the slower production period to really drive a lot of improvements in the factory.
We're losing a lot more digitization in automation, robotics. We're changing workflows, moving work around between different facilities to make things more efficient. And so when we go back up in rates, we can do so a lot more efficiently than we could in the past. And on the MAX side of things, one other big change is that we have already converted everything to the MAX. The last time we went up in rate, we were doing that at the same time we were converting from the NG to the MAX. This time, we've already made that conversion.
So we expect this time around it will be a lot more efficient. We will fill up the factories with defense work to offset some of the fixed charges and we'll align our variable cost to the level of production. So where when will we get to the 7% to 9%, it will take some time. A big part of it will obviously be dependent on MAX production rate. But our goal is to get back to that level and to get back to sustainable margin levels as well.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Rob, the only thing I would add is, if there was some semipermanent pain as it relates to long-term production rates for extended periods of time, obviously, we'd be looking at all of our facilities and evaluating facility consolidation, etc., to really reside and restructure the entirety of the business. So we have a few more, what I would say, opportunities for us to not only pull hard on our variable cost structure, people aligning our production rates on the supply chain side. But if there was a long-term permanent impairment in the commercial aerospace industry, we have some other cost actions that we can evaluate to better align our overall cost structure with the long-term production rates.
Robert Springarn -- Credit Suisse -- Analyst
Okay. So what you're saying is you don't have to return to, let's say, $7 billion, $8 billion top line to get that 7% to 9% necessarily.
Mark J Suchinksi -- Senior vice president and Chief financial officer
I would say that, that goal is out there, and I think we have a variety of opportunities to make sure that we can focus on achieving those projected goals that we've put out over the last couple of years.
Robert Springarn -- Credit Suisse -- Analyst
Okay, thank you.
Operator
Our next question will come from Hunter Keay of Wolfe Research. Please proceed with your question.
Hunter Keay -- Wolfe Research -- Analyst
Hey, good morning. Thanks for getting me on.
Thomas C. Gentile III -- President and Chief Executive Officer
Good morning.
Hunter Keay -- Wolfe Research -- Analyst
Good morning, everybody. So Tom, you mentioned the CARES Act for your suppliers. I'm curious about government financial aid for Spirit and any potential terms or conditions that might be attached or the nature of it, and how and when it might be administered?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, when we were looking to raise capital earlier this year, we were looking at all the different options. So public markets, government programs, private placements. The public market did open up. Several other companies were able to access it. So working with our advisors, we went to the market and we got a great reception. We started off with $1 billion and it was six times oversubscribed, we actually raised upsize it to $1.2 billion. So we were able to really meet our objectives in terms of capital raising through that offering. And so right now, we've evaluated all the government programs, but we don't see the need to access those directly, the ones that are in place.
Now that said, we have been in discussions with our trade associations as well as, I think, talking with lots of people in Washington. There are some programs being proposed that would provide more specific targeted support to aerospace companies and those are very interesting to us. We've been evaluating those, and we could access them in the future if they if they take the shape that we expect them to do. But right now, we don't expect to access the CARES program because we were able to raise money that $1.2 billion of high-yield bonds of second lien.
Hunter Keay -- Wolfe Research -- Analyst
Okay. So some of the other non-CARES relief is still potentially on the table?
Thomas C. Gentile III -- President and Chief Executive Officer
We'll evaluate. It's nothing that's been announced yet. But it's just things that are being proposed and talked about for future packages, and they're more specific, they're more targeted, and they would work better for a company like Spirit. So those are the kinds of things that we would consider if they actually come into effect.
Hunter Keay -- Wolfe Research -- Analyst
Thank you, Tom.
Operator
Our next question will come from Peter Arment with Baird.. Please proceed with your question.
Peter Arment -- Baird -- Analyst
Yeah, thanks. Good morning, Tom, just quickly on the on the 125 units that you've kind of reset from the 216 with Boeing, I assume it's all skews more to the fourth quarter. And how are you thinking also about when you think about the units that you have in storage. Are you still plan to use that as buffer? Or are you going to skew more to deliver some of those units?
Thomas C. Gentile III -- President and Chief Executive Officer
Right. Well, it does skew more, as Mark said, toward the back half of the year, probably 60%, 70% is the back half of the year. We do grow the storage somewhat. So kind of peaks out in July and August. But it gets back down to the levels that we started the year at low 120 by the end of the year. So that's what the shape is. And we so we have plenty of capacity, obviously, to store the units. And the goal is to burn that inventory off effectively by the end of next year. We're going to always keep some level of buffer just to help improve the production process stability. But over the next two years, we would burn that down. And as I said, we'll end the year at about the same level we started the year with a peak in the middle of the year this year.
Peter Arment -- Baird -- Analyst
Appreciate the color. Thanks, Tom.
Thomas C. Gentile III -- President and Chief Executive Officer
Thanks.
Operator
Our final question today will come from Noah Poponak of Goldman Sachs. Please proceed with your question.
Noah Poponak -- Goldman Sachs -- Analyst
Hello, everyone. I know there's abnormal costs and capex on the front end with the acquired businesses. So forgetting about the next year or two. In kind of a 2023 time frame with whatever revised lower revenue assumptions you'd have to make given the end market. What are you thinking now for the P&L margin and free cash flow margin profile from the acquired revenue in a normal period of time?
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. So we're if you're specifically talking about the M&A opportunities that we have as it relates to Asco and Bombardier, obviously, we know what those revenue volumes are. Our bid prices are the acquisition price was based on some assumptions around revenue and profitability that we drove out of there. Obviously, with the new market conditions, at least here in the near term, production volumes will be lower. Therefore, revenues will be lower, and the margin that we'll be achieving will be a little bit lower.
At this point in time, we're just focusing on closing those acquisitions. They're very strategic to us. They diversify our Airbus business, more than double revenues there, and that allows us to be more diversified. It gives us some access to additional aftermarket. And so at this point in time, I'm not so much focused on what it can contribute in 2023. I'm more focused on how do we get to close right now, and really focus on driving out the synergies and the integration into our business because I think that there's a lot of inherent values from both of those business that complements our current structure.
Thomas C. Gentile III -- President and Chief Executive Officer
Right. But what I would say is FMI is clearly going to be accretive. By 2023, I think the Bombardier deal will look much better because the aftermarket will have recovered. They'll be deeper into production on the A220 and the A320 thrust reverser. So that will be at least at the same level as the rest of the business. And then Asco is probably going to be a bit accretive as well based on their historic margins. So that's probably the best way we can describe it.
Noah Poponak -- Goldman Sachs -- Analyst
And Tom, your answer I just want to make sure I'm clear on your answer previously to the question of normalized margins but on so a few years out, but if production rates just stay where Boeing and Airbus have announced, they'll be in the immediate term, that your point is with a few more years to get more efficient, a few more years to take up more costs if you have to do it. Maybe it's not quite 7% to 9%, but you can sort of be still in the zone of that 7% to 9% a few years down the road, even at even if we just hold the production rates that have been announced.
Thomas C. Gentile III -- President and Chief Executive Officer
Yes. There's no doubt, we will be much more productive and efficient, even at lower levels of production in the future. We're we've taken a lot of fixed cost out. We've adjusted variable costs. We're streamlining our factories. We're adding a lot more automation. So absolutely, we will be more productive at lower levels of production going forward.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Yes. But no, let me be specific. If we're talking about delivering 125 737s forever per year, we don't expect that.
Thomas C. Gentile III -- President and Chief Executive Officer
Exactly.
Mark J Suchinksi -- Senior vice president and Chief financial officer
Right.
Noah Poponak -- Goldman Sachs -- Analyst
Yes. No, no. I don't mean that. I mean the 31 I'm on. And I guess, ultimately, where I'm going is like if you're at the lower production rates forever, you're obviously not back to 2019 revenues. But then the acquisitions get you back to in the zone of 2019 revenues. And if the acquisitions are at or better than the free cash flow margin, you actively even in a sustained permanent depressed aerospace environment actually get back to the type of EBITDA and free cash flow that you had previously?
Thomas C. Gentile III -- President and Chief Executive Officer
That's a great way to describe it. Thank you.
Noah Poponak -- Goldman Sachs -- Analyst
I just want to make sure I'm not missing something because the stock...
Mark J Suchinksi -- Senior vice president and Chief financial officer
No, you did not miss anything. You're right on Noah.
Noah Poponak -- Goldman Sachs -- Analyst
Okay, thank you for the time. I appreciate it. Thank you, sir.
Thomas C. Gentile III -- President and Chief Executive Officer
Thank you.
Operator
[Operator Closing Remarks]
Duration: 65 minutes
Call participants:
Ryan Avey -- Director of Investor Relations
Thomas C. Gentile III -- President and Chief Executive Officer
Mark J Suchinksi -- Senior vice president and Chief financial officer
Seth Seifman -- JPMorgan -- Analyst
Myles Walton -- UBS -- Analyst
Carter Copeland -- Melius Research -- Analyst
Jon Raviv -- Citi -- Analyst
David Strauss -- Barclays -- Analyst
Sheila Kahyaoglu -- Jefferies -- Analyst
George Shapiro -- Shapiro Research -- Analyst
Cai von Rumohr -- Cowen -- Analyst
Doug Harned -- Bernstein -- Analyst
Ken Herbert -- Canaccord -- Analyst
Ron Epstein -- Bank of America -- Analyst
Robert Springarn -- Credit Suisse -- Analyst
Hunter Keay -- Wolfe Research -- Analyst
Peter Arment -- Baird -- Analyst
Noah Poponak -- Goldman Sachs -- Analyst
