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Vale (VALE 0.72%)
Q1 2024 Earnings Call
Apr 25, 2024, 10:00 a.m. ET
Contents:
- Prepared Remarks
- Questions and Answers
- Call Participants
Prepared Remarks:
Operator
Good morning, ladies and gentlemen. Welcome to Vale's first quarter 2024 earnings call. This conference is being recorded, and a replay will be available on our website at vale.com. [Operator instructions] Further instructions will be provided before we begin the question-and-answer section of our call.
We would like to advise that forward-looking statements may be provided in this presentation including Vale's expectations about future events or results, encompassing those matters listed in their respective presentation. We caution you that forward-looking statements are not guarantees of future performance and involve risks and uncertainties. To obtain information on factors that may lead to results different from those forecast by Vale, please consult the reports body files with the U.S. Securities and Exchange Commission, the Brazilian Comissao Valores Mobiliarios.
And in particular, the factors discussed under forward-looking statements and risk factors in Vale's annual report on Form 20-F. With us today are Mr. Eduardo de Salles Bartolomeo, CEO; and Mr. Gustavo Pimenta, executive vice president of finance and investor relations; Mr.
Marcello Spinelli, executive vice president, Iron Ore Solutions; Mr. Carlos Medeiros, executive vice president of operations; and Mr. Mark Cutifani, chairman of Vale Base Metals. Now I will turn the conference over to Mr.
Eduardo Bartolomeo. Sir, you may now begin.
Eduardo Bartolomeo -- Chief Executive Officer
Thank you, and good morning, everyone. I'm very excited that we got off to a good start in 2024. Starting with our safety journey. Technological enhancements and innovation toward safety improvements is showing encouraging results with 77% reduction in accidents in some critical activities.
On the safety, the [Inaudible] located in the Vargem Grande complex was removed from the emergency level by international mining agency and is now certified as safe and stable. On our second level, the stabilization of our iron ore operations, we are taking Vale to an even higher level of performance. Iron ore production had the highest output for our first quarter since 2019, and sales were up 15% year-over-year. On our total level, one of Vale's major competitive advantage is our potential to grow a high-quality portfolio with low capital intensity.
Our three key projects will add 50 million tons capacity by 2026. Vargem Grande, Capanema, and S11D plus 20. The first project to come online will be Vargem Grande, which is almost 90% completed and on track to start up in the fourth quarter of 2024. On our path to transform the energy transition metal business.
Copper production grew 22% in the first quarter. Nickel production decreased by 4% year-on-year, in line with plan, mainly reflecting maintenance overhaul at the on Onca Puma furnace. Outside Brazil, we saw a stronger performance in the Canadian and Indonesian operations. On the energy transition metals partnership last week, the committee on further investment in the United States granted the final regulatory approval, and we expect to close the transaction in the upcoming weeks.
And in our pursuit toward the SG leadership in mining, we reached a remarkable target, 100% renewable energy consumption in Brazil, two years ahead of schedule. Reaching the target means that Vale has zeroed its indirect CO2 emissions in Brazil, which corresponds to scope 2 emissions. To support our decarbonization pathway, Vale has announced an agreement to acquire the remaining 45% stake in Alianca Energia, which is a first step toward creating an asset-light energy platform. Lastly, our discipline in capital allocation remains untouched.
We are walking the talk and returning value to shareholders. In March, we paid $2.3 billion in dividends while completing 17% of the fourth buyback program launched since 2020. Now let's go over more details of our quarter performance. Next slide, please.
We are gradually becoming a safer company. Technology and innovation have been key pillars to our quest to deliver a sustainable safety performance. We want to turn Vale into a safe benchmark starting with zeroing our end to injuries, those that usually precede life-changing or fatal events. By the end of 2025.
We are on the right track to fulfill these commitments. Our safety transformation program targets the critical activities with the highest end to records. Later, developing preventive controls. Some of them technology based like collision alerts and driver drowsiness detection.
As a result, we had a 77% reduction in any two events since 2019. Another key element of our safety strategy is our dam safety management. Since 2020, we increased safety conditions up to adequate levels for 16 dams. All our structures are continuously checked by our 24/7 geotechnical monitory centers.
In a conservative approach, we removed 100% of the people from risk areas and back-up dams were constructed to reduce potential consequences in those areas. At the same time, Vale continues to progress on the dam decraterization program with 43% of the structures eliminated to date. We are already seeing a safer Vale, built with operational discipline and a strong management model. OK.
Next slide, please. We delivered a robust operating performance on iron ore in Q1. Production was the highest for a first quarter since 2019, underpinned by increased assets and process reliability, especially S11D. We have talked about our strong actions toward operational excellence, and we are now consistently bearing the fruits of that strategy.
Our operational plan for the quarter was successful in dealing with a higher average rainfall. We delivered a 6% increase in total production and 15% higher sales year-on-year. Moreover, we continue to debottleneck our operations at S11D, increased geological knowledge enables more accurate mining plans, while the truckless system combined with a mobile mining fleet provides further operating flexibility. Our long-term ability to deal with [Inaudible] relies on the installation of the new crushers.
As you know, but these surgical measures have allowed us to operate S11D with more efficiency with the highest production for our first quarter since 2020. The solid production performance in Q1 give us further confidence that we will deliver our guidance as planned. Next slide, please. We are committed to accelerating solutions to support the steel industry decarbonization.
Our briquette plant is ramping up in our Tubarao complex, aiming to deliver around 1.5 million tons of briquettes in 2024. We continue to progress on agreements for the construction of mega hubs. We are also studying the feasibility of developing green industrial hubs in Spain together with Hydnum Steel. Finally, we are very proud to be selected under the inflation Reduction Act funding to enter in negotiations to develop a briquette plant in the U.S.
The selection by the U.S. Government Department of Energy represents a critical path for the validation of our proprietary technology and its potential to deliver a transformative solution to the carbonized steel sector. Iron ore briquettes will contribute to achieving Vale's commitment to reduce 15% of its Scope 3 net emissions by 2025. Next slide, please.
In the energy transition metals business, we delivered remarkable output in copper, an outstanding 22% increase quarter-on-quarter, driven by the successful ramp-up of Salobo and a stronger performance at Salobo I and II plants. On nickel, we are on track to deliver the production guidance for 2024. As part of the asset review initiatives, Sudbury mines had improved performance and the Carrabelle mill throughput was up 7% year-on-year. The improved mine performance resulted in reduced consumption of third-party feed and lower costs.
We are confident that we are taking the right steps to transform the energy transition metals business. Next slide. On ESG, we continue to march toward becoming a more transparent and open company. We just released our 2023 integrated report where we announced that we reached the target of 100% renewable energy consumption in Brazil, two years ahead of schedule.
Reaching the target means that Vale has zero Scope 2 emissions in Brazil. To support our decarbonization pathway, Vale signed an agreement to acquire the remaining 45% stake in Alianca Energia. This is an important step toward creating an asset-light energy platform. Upon the transaction conclusion, value search for potential partners to better advance in our commitments to decarbonize our operations using renewable sources at competitive costs.
Our big focus on becoming an ESG leader in mining is bearing fruit. Our improvement in carbon emissions and safety practice led to renewal perception by Sustainalytics for instance, with an important upgrade in our ESG risk rating in April. With that said, now I'll pass the floor to Gustavo for our financial results. and I'll get back to you in the Q&A.
Thank you.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Thanks, Eduardo, and good morning, everyone. Let me start with our EBITDA performance in the quarter. As you can see, we delivered a pro forma EBITDA of $3.5 billion in Q1. Before going to the main drivers, I would like to first explain a couple of reporting changes we implemented this quarter with the reorganization of our assets between iron ore solutions and energy transition models, some items previously classified as others will now be allocated to their respective business segments.
This change includes items such as SG&A and energy generation assets, and we will allow for more precise evaluation of each business segment's performance. In addition, for better alignment with market peers, we are now including the proportional EBITDA of our associates and joint ventures into our EBITDA. We note that before 2024, our EBITDA included the dividends coming from those entities. Which were naturally more volatile during the year.
Now returning to the main drivers behind our EBITDA performance in the quarter. We are pleased to see a continued strong operational performance across the board, which helped us offset a large portion of the impact from provisional prices given the decrease in the iron ore benchmark prices during the quarter. On volumes, iron ore sales increased almost 15% or 8.2 million tons year-on-year, driven by better operational performance in all of our systems, highlighting S11D, which achieved the highest output for our first quarter since 2020. Sales were also quite strong in Q1 this year, reflecting the initiatives undertaken in 2023, to improve operational performance and flexibility of our Ponta da Madeira port.
Corporate sales were another highlight in the quarter, increasing by 22% or 14,000 tons year-on-year, driven by the ramp-up of Salobo III and better operational performance in the Salobo I and II operations. On costs and expenses, I'd like to highlight the ongoing effort that our teams have been making internally to improve productivity and efficiency. Excluding the external effects, of higher freight costs in the iron ore business and the one-off effects in base metals, like the Onca Puma furnace rebuild, our cost and expenses were roughly flat year-on-year. Again, this is being accomplished through a series of initiatives across the business, and we are quite excited about the cost efficiency opportunities we still see ahead of us.
Now moving on to price realization. Iron ore finance realized price was $100.7 per ton in Q1. 7% lower year-on-year and 15% lower quarter-on-quarter. Pricing mechanisms had a negative impact of $10 per ton on our realized price in the quarter.
largely explained by the negative effect of provisional prices. At the end of Q1, 24% of our iron ore fine sales were booked at $102 per ton on average. Which compares to an average price of $124 per ton in the quarter. Also, about 30 million tons of sales from Q4 '23, were booked at an average price of $139 per ton and were later realized at lower prices in Q1.
Our average iron ore fines premium came in negative at $1.6 per ton as we increased the share of high silica products in our sales mix given the lower discounts observed for these products during the quarter. This has allowed us to maintain an adequate balance of high-quality products through our supply chain for later value maximization. For Q2, we continue to see similar market conditions and, therefore, expected to maintain a slightly higher share of high silica products in our mix compared to historical lens. Now let me turn to our cost performance.
In iron ore, our C1 cash cost ex third-party purchases was $23.5 per ton, slightly lower versus last year. despite the negative impact of the BRL appreciation. Excluding this effect, C1 would have been $22.8 per ton, almost $8 per ton lower year-on-year. This was driven by lower demurrage costs due to improved shipping and port loading during the rainy season, higher fixed cost dilution as a result of higher production volumes in gains from our cost efficiency programs.
Additionally, I'd like to take a moment to comment on our strategy behind third-party purchases. We acquired iron ore from the smaller producers that operate near our operations. This product is sold directly to our customers where it is blended within our own production, generating a positive contribution margin. This helps dilute fixed costs, particularly as we have excess logistics capacity while capital intensity is very low, which implies a very healthy return on invested capital.
In 2023, our third-party volume was 24 million tons, and it is expected to increase slightly in 2024. We are also evaluating to accelerate the development of some of our smaller deposits through leasing agreements with regional partners, transactions that can offer attractive returns for both sides. Moving on to our energy transition metals business. We are pleased to deliver significant year-on-year reductions in all-in cost in both copper and nickel.
Our copper all-in costs decreased by 26% year-on-year, driven by continued successful ramp-up of Salobo III and the improved operational performance at Salobo I and II. The higher proportion of Salobo III volumes in the product mix has also contributed to an increase in unit by product revenues with higher gold sales. Nickel all-in costs were down 14% year-on-year, supported by higher unit byproduct revenues. The unit COGS increase was expected and largely related to the furnace rebuild at Onca Puma.
I would like to also mention that Mark Cutifani and the VBM team continued to make significant progress on the asset review. The value opportunities are being assessed and designed for implementation over the next two to three years with some benefits already being captured in the shorter term. As we pointed out last quarter, we will present the key findings and action plan of the asset review in our webinar to be scheduled for June this year. Now moving on to cash generation.
Our EBITDA to cash conversion was 57% in Q1. with free cash flow reaching $2 billion, roughly $0.5 billion lower than Q4 2023. Despite the $3.4 billion sequential drop in EBITDA, driven mostly by seasonally lower shipments quarter-on-quarter and lower iron ore prices. This was achieved primarily due to the positive impact of a strong cash collection from Q4 sales as we had anticipated last quarter and seasonally lower capex disbursement.
Most of the free cash flow generation was used to pay dividends and execute our buyback program for a total shareholder remuneration of $2.6 billion in Q1. So before we move on to the Q&A session, I would like to reinforce the key messages from today's call. Safety continues to be our key priority, and we remain highly focused on creating the conditions for an accident-free workplace environment. Our continued strong operational performance across all commodities only reinforces we are in the right direction to consistently deliver on our short- and long-term commitments.
On ESG, we are making significant progress on several fronts as demonstrated by our recent achievement of 100% renewable sourcing in Brazil for Scope 2 and the continued investments to deliver a sustainable future for our businesses. On the medium-term strategic objectives we laid out at Vale Day, we are quite pleased to see the development of our key projects such as Vargem Grande. Which we expected to reach start-up later this year. These investments will position Vale as the leader in high-quality offerings, which are critical for steel-making decarbonization.
Last, we remain highly committed to a disciplined capital allocation process as evidenced by our $2.6 billion cash return to shareholders year-to-date through dividends and share buybacks. Now I would like to open the call for questions. Thank you.
Questions & Answers:
Operator
[Operator instructions]. Our first question comes from Rafael Barcellos with Bradesco BBI.
Rafael Barcellos -- Bradesco BBI -- Analyst
Good morning, and thanks for taking my questions. So firstly, I would say that the main news in the sector was the potential merger between BHP and Anglo American. So maybe if you could discuss a bit on how this movement could change Vale's strategy going forward. It could be interesting for us? Or even how could it change your recently announced a partnership at Anglo Minas Rio assets.
And my second question here is maybe to just understand better your views on iron ore markets and price premiums in the coming quarters. And of course, how do you see the possibility of further extraordinary dividends now with iron ore prices back to the $120 per ton level? Thanks.
Eduardo Bartolomeo -- Chief Executive Officer
Thanks, Rafael. It's Eduardo here. As you've noticed, it's truly unfolding. So we are still digesting what is going on.
Specifically answering your question, we don't see any impacts on our Minas-Rio deal. It's being undertaken with Anglo, it's going to be respected by whoever comes later if it comes later. So that's the first reaction. Second is, we've been speaking with you since we've decided to do the carve out, right? We believe that Vale has a unique position in the industry, right? We do have a growth platform in iron ore, as Gustavo mentioned during his presentation, we are going to add 50 million tons of high quality with low cost.
So there is no other asset in the world that could be attractive to us on that sense. And when you look at base metals, we still have the -- as well the best endowment in Canada, in Brazil, in Carajas province, and Indonesia. We obviously, we're always looking at opportunities eventually, but it doesn't change our strategic focus on executing the asset review, the transformation in base metals. There is a tremendous amount of value to be extracted there.
And iron ore, we are the only iron ore growth with quality in the sector. So we will follow up closely this development of this deal, but it doesn't impact our strategy or change anything in our mindset. And I'll pass the second question to Spinelli.
Marcello Spinelli -- Executive Vice President, Iron Ore Solutions
Thank you, Rafael. Regarding the market, so we see China, as you mentioned, we remain the same view about China. That's the main market. We are calling this moment as the China resiliency.
Despite the the problem and the proper markets that all of us track we see since '21, a very strong market in the manufacturing growing really constantly with the energy transition industry or shipbuilding. So we have an offset for that. And we may consider the exports as something that is sometimes bothering the markets. But by the end of the day, is a trade-off between protection in the market and inflation.
So all the micron conditions in China are going well. So steel inventory now is lower than last year and the margins are getting better. So as a whole, we see the market really similar compared to last year. And you asked us about the premiums.
Premiums by product, we see a stable moment and we've been stable for some months. So some quarters actually. So we see the Carajas and also the BRBF and a stable gap. And we can have a small upside risk if we have some spike in the coke and coal market that can increase the necessity for efficiency.
Operator
Next question from Caio Ribeiro with Bank of America.
Caio Ribeiro -- Bank of America Merrill Lynch -- Analyst
Yes. Thank you very much. Good morning. Thanks for the opportunity.
So first of all, I just wanted to see if you could share some updates with us on the latest, involving the Onca Puma and Sossego operations? And any color that you can share on expected operational financial impacts there would be helpful. And then my second question is related to the renegotiation of the railroad concessions, right? Can you give us some color there as well on your latest expectations around those negotiations and on timing as well to conclude them? Thank you.
Eduardo Bartolomeo -- Chief Executive Officer
I think Mark is on the call, right, Mark, could you answer the first one?
Mark Cutifani -- Executive Vice President, Base Metals
Yes. Thanks, Eduardo. Can you hear me OK?
Eduardo Bartolomeo -- Chief Executive Officer
Yes.
Mark Cutifani -- Executive Vice President, Base Metals
Well, thanks for the question. On both operations, we're working through with the authorities as we speak. In the case of Sossego, what has been outlined to us is that there were some complaints on noise and dust and complaints around reduced social programs through COVID. We have already submitted our reports for those issues, which was subject to the first complaint.
And now that it's clear that we've input the report. We're now working through detail that's contained in those reports both with the authorities and with the local political leadership as well. And we've got about three to four weeks ore on the ground to process. So we're in good shape in terms of our ore stocks because it's the mines that are actually impacted.
So processes are still going forward. On Onca Puma, a fairly similar story in terms of complaints, a little bit different in terms of some of the mining with more environmental related but also connected to social programs and a similar story. We're working through with the authorities. We're also talking to other leaders in the community, very sensitive to making sure that people aren't impacted.
And I think everybody is keen to make sure we get things up and running very quickly. In the on Onca Puma case, we're going to have four months of ore because we've now finished the furnace rebuild, and we're on heat up at the moment, still going through those processes. But again, at this stage, we're not anticipating problems over the course of the year, we should be able to make up the production through the course of the year. May might be impacted on the furnace issue, but that's more an operating ramp up to full capacity issue than anything connected to the current mining shutdown because we've got lots of ore.
So that's where we are. I would expect during the course of next week we'll have both issues pretty well in view and we'll let everybody know where we're up to.
Marcello Spinelli -- Executive Vice President, Iron Ore Solutions
Caio, thank you for your question. So first of all, we have a very solid contract. We spent more than four years to steer off the renewal with all the approvals on all the levels -- federal levels. And it's important to say we are complying with our obligations.
But nevertheless, we've been talking to the transportation ministry. We see it room to optimize some specific parts of the contract and also adjust some obligations that can bring value for the company. And we see that we can balance this value with new obligations to pay. So you may expect a balanced negotiation.
We are finalizing the discussion. And we expect the final terms soon.
Operator
Next question from Carlos De Alba with Morgan Stanley.
Carlos De Alba -- Morgan Stanley -- Analyst
Thanks very much, and good morning, everyone. So my question may be similar to the last one, but focusing a little on Mariana. Clearly, you took a provision in the fourth quarter and now you provided us with an updated disbursement path. And there were news overnight about the potential restart or the reportedly restart of the negotiations this week.
So I don't know if you can provide an update there. Clearly, a key concern by the market something that everyone would like to get resolved. I think the company, the authorities and certainly the people that were impacted. So I hope they will be greater.
And my second question is, in light of the increase in capex at Serra Sul 120 as well as the Voisey Bay expansion and then the revision of capex of the briquette projects. How can we think about? How should we think about the 2025, maybe 2026 capex for the company? Thank you.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Carlos, this is Gustavo. So on Mariana, yes, your question is spot on. We are highly engaged with the counterparties, the mediation process, as you probably know, has been ongoing, and we engage it more actively recently in order to find a resolution that works for everybody. We continue to be hopeful that by by mid this year, we can reach a negotiated outcome, which we all think it's the ideal path in this case.
So stay tuned. We'll keep you updated, but we are certainly engaged looking forward to find an agreeable solution here for all parties. On the capex, we've updated. The main one is S11D.
It's over a period of years as we get to commissioning in 2026. So no impact in our guidance for -- in our expectations as we had before for the following years. This year, we are still within the $6.5 billion, no impact. And we should be able to accommodate those increases in the following years as well.
Operator
Next question from Jon Brandt with HSBC.
Jon Brandt -- HSBC -- Analyst
Good morning. Thanks for taking my question. I just wanted to clarify an earlier answer Eduardo. Just given the Anglo BHP news today, are you sort of unequivocally saying that Vale have no interest in the Anglo assets and that you're more watching to see what the impact is from from a potential deal, but Vale have no interest in those assets.
Is that correct? And then I guess my question is really around -- we sort of discussed some of the rail concessions, some of the permits, the Samarco liabilities, etc. I'm just wondering, I think that's sort of a big part of the reason for Vale's underperformance relative to peers. And I'm just wondering, how would you categorize your relationship with the government, right? I mean, you've talked a lot about stability and wanting sort of a stable environment. This seems to be anything bought.
So I'm wondering what you can do or what Vale can do to sort of improve the relationship that you have with the government? So that the market doesn't have to deal with these sorts of issues. And then my second question, just really quickly, is, it looks like on the breakeven cost for copper, they came in well below guidance for 2024. I'm just wondering how much upside risk there is to that guidance number? Is this a seasonal issue? Or has some of the things Mark that you've put into place, is that really starting to bear fruit? Thank you.
Eduardo Bartolomeo -- Chief Executive Officer
Thanks, Jon. Well, it's a question that, obviously, when you look at Anglo assets, obviously, would be interested. What we try to explain in my answer at the beginning is that we have better options inside house to look at and more cheap options because otherwise, you would go to a bid and doesn't make any sense for us. So that's why I said we are watching with attention.
That the asset that has interference with our our strategy is the Minas-Rio that we just closed with Anglo and this one is protected. The others, as mentioned, we are wait and see to see what's going to happen. But meanwhile, we are much more interested in accelerating, executing our own endowment. Specifically about the railway concessions.
That's a good question because it's not a Vale's issue, right? It has been done through [Inaudible] been run to MRIS. It has been with all the other concessions. So it's not a Vale specific problem. Obviously, as Spinelli said, we are truly sure that we have a very robust contract what will take the opportunity to adjust some specifics and make a win-win situation with the government that we believe will help on this problem or on this matter that you mentioned better and a more stable relationship with the government.
That is always good. By the way, we always had. And the second question is to you, right? Sorry, a couple of questions to Mark. Sorry, Mark.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
I can -- we probably lost Mark. I can take it, Jon. So yes, it was a good first quarter, especially given the strong ramp-up of Salobo. Salobo III, plus also a strong operational performance in Salobo I and II.
So we are not resetting expectations, but what I can say, it's looking pretty good within the guidance that we had laid out. So hopefully, three and we -- with the remaining part of the year, we can provide more details around it.
Operator
Next question from Leonardo Correa with BTG Pactual.
Leonardo Correa -- BTG Pactual -- Analyst
Good morning, everyone. I have a couple of questions on my side. Yes. So the first one, I'm not sure if Mark is back.
So feel free --
Mark Cutifani -- Executive Vice President, Base Metals
Still here.
Leonardo Correa -- BTG Pactual -- Analyst
You are here. OK. Perfect. Welcome back, Mark.
On the -- just on the base metal story still, right? I mean they're very mixed results are pressured, right, by in fairness by pressured nickel prices, but you're having a dual speed situation, right, where basically copper is performing very well, perhaps above expectations and nickel is performing well below expectations. And the overall results have been pressured, if you take a year of expectations for EBITDA in base metals are way above what you guys are currently delivering. And I get the point that there's a lot under review, so I don't want to be unfair, but -- and I know that Gustavo and I think in the opening remarks, you said that by June, we're going to have more details. I mean just thinking of you, I mean, do you see an opportunity to adjust capacities and to perhaps put some of Vale's nickel assets under care and maintenance at this point just given market conditions are unfavorable, and and the asset is not generating any EBITDA? So my first question is specifically to nickel, how you see the evolution and how viable certain assets are to Vale are in this scenario? The second question I think there was a question on this, Gustavo, but I think it wasn't addressed yet.
But if I may, just moving back to the dividend situation and the extraordinary dividend potential for the latter part of this year. With all these questions on additional provisions and outflows, how are you viewing this, right? We're getting some help from iron ore prices lately. So we're back to $120. How are you viewing this extraordinary dividend story with your leverage, which is now at the upper side of your tolerance, let's say? Those are the two questions.
Eduardo Bartolomeo -- Chief Executive Officer
OK. Go ahead, Mark. Mark, you're on mute.
Mark Cutifani -- Executive Vice President, Base Metals
Try again, how's that?
Eduardo Bartolomeo -- Chief Executive Officer
OK. I copy you.
Mark Cutifani -- Executive Vice President, Base Metals
OK. Gustavo made the observation on copper around Salobo's improvement, and that was very encouraging, flowing into the first quarter coming off a strong last quarter as well. And that pointed to a few changes that were made over the last six or nine months. And we've had similar albeit lagging performance at Sudbury because we did the asset review in Sudbury about three months after Salobo.
And Eduardo pointed to the 7% improvement at [Inaudible]. On a run rate basis, it's closer to 15%, and that reflects both copper and nickel. So I think we've got good trends at two of the most important operations, Indonesia remains fairly solid. Onca Puma is coming through the furnace rebuild and is heating up.
And what we are flagging is a likely intention to push some of that feed north to try and improve the premiums on products we received. And so it's not simply about operations. It's also -- and that's a long way to go and a lot of improvement to come, but it's also about price realizations. And with the price volatility and what we think will be a premium related to the products that we produce from Canada.
We think there's still a lot of potential on both the cost side and on the pricing side that we're looking at. And with the volatility we're seeing in the nickel market, what we don't want to do is start cutting production, where we're already seeing material reductions in operating costs, and we think there's a real premium. So we want to give it another two or three months, and that's what we want to reflect and show you in June. So we still think there is two stories playing out.
The operating improvement plus premiums that we can get by using our flow sheets better, filling [Inaudible], doing more work at clinic and making sure we've got the molecules heading in the right in the right direction. So it will be a story in two parts. And I think we'll be able to show that in June that we're looking at both operating costs and margin improvements as well on the pricing side.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Thanks, Mark. And I'll take the second one, apologies also to Rafael that we haven't responded for the first question on the extraordinary dividend potential. Look, as you know, it depends on several elements. Certainly, market conditions have improved lately, which give us some good expectations of potential cash generation through year-end but we also compare those vis-a-vis where we are on the leverage ratio, minimum cash provisions and outflows.
So I think it's early, and we think it's early to point out to potential incremental dividends, but we will certainly assess that through year-end. And if there's any opportunity, we will certainly consider with our board as we always do, right, and we've been doing this consistently over the last several years.
Operator
Next question from Myles Allsop with UBS.
Myles Allsop -- UBS -- Analyst
A couple of questions. First of all, on iron ore. Obviously, a very strong first quarter. The guidance for 2024 either looks conservative or you have some concerns about potential operating challenges later this year.
I mean, should we look at the guidance as conservative? Or are there other things we should bear in mind for later in the year? And then maybe, secondly, on the nickel side, a question for Mark, I mean, the challenges in the nickel market are driven by Indonesia and obviously, Vale's contributing to those incremental tonnes. And what's the latest with the Indonesian projects? And are there any -- is there any desire to slow those back to try and rebalance the market? Thank you.
Carlos Medeiros -- Executive Vice President, Operations
Hi, Myles. Yes, this is Carlos Medeiros. It's too early days to review our 2024 guidance. We had a quite good Q1.
But still, there are challenges as we see ahead. And we had also a very strong second half of the year last year. So this is why we prefer to maintain our guidance and if we decide to revisit it, it will be done later in the year. Meanwhile, we're still working on the usual levels to increase production.
Taking initiatives such as our seasonality plan that has proved to be robust, the reliability initiatives to continue to improve the overall equipment availability or mining plans to review the mine geometries, whatever necessary to free up more ore and also in the hydrogeology initiatives to make sure that our -- the balance in our minds offers additional opportunities to access the bottom of the pit during the year. So all in all, we will keep it for now and we might get back to you later. Thank you.
Mark Cutifani -- Executive Vice President, Base Metals
Yes, as on the nickel side. On the question on Indonesia. I think the first thing to recognize is the divestment announcements and milestones that were achieved were very positive. And certainly, we move through that filing quickly with the Indonesian government a credit to everybody involved.
Second point, funds on Puma have been committed as per the requirements, and we're still working through the early phases of that. In terms of the commitment on new projects, again, we're very mindful of our obligations with our partners. But at the same time, we're also making the point that we need to be prudent and consider the individual investment propositions very carefully. There is a little bit of uncertainty in the marketplace regarding our different products will be priced in the market.
Great news for us in Canada is that it's likely we will do better than most because of the nature of the material and the late carbon footprint. Indonesia will probably be in a very different conversation, and we're working with our partners just to make sure we understand that and what that means for each of the investments. And again, we're also mindful of the fact that we need to pace those additions with the market as well. But again, it's an open conversation with our partners.
It still early in that process, I have to say. So we've got a bit more work to do.
Operator
Vale team, ready for your next question? Next question is from Timna Tanners with Wolfe Research.
Timna Tanners -- Wolfe Research -- Analyst
Hi. Good morning. Just dive on a little more cost, we could see that we reset volatility and are price have been great to hear that to manage the cost side this quarter, saw a little bit uptick on the [Inaudible] costs despite the progress [Inaudible] an actual cost there. Can you give us an update on the [Inaudible] purchase side? That's my first question.
Eduardo Bartolomeo -- Chief Executive Officer
Timna, sorry. It's getting crunched, could you ask it again?
Timna Tanners -- Wolfe Research -- Analyst
Sure, is that any better?
Eduardo Bartolomeo -- Chief Executive Officer
A little bit.
Timna Tanners -- Wolfe Research -- Analyst
Sorry. Just asking for any outlook on costs, given the -- there's some price volatility and any guidelines for third-party purchase costs, anything thing you can [Inaudible] retain costs overall on the iron ore side.
Eduardo Bartolomeo -- Chief Executive Officer
OK. We got this one.
Timna Tanners -- Wolfe Research -- Analyst
[Inaudible] outlook. Thanks.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Yes, I can --
Eduardo Bartolomeo -- Chief Executive Officer
I'll ask the first one -- answer the first one, then Timna, you ask the second one.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Timna, Gustavo here. On the cost outlook, we came at a C1 at 23.5%, slightly lower than last year. You have to be mindful that Q1 is usually our toughest quarter in terms given the lower volumes that are produced to the effect of dilution is limited as we saw last year. But when we look at the forecast for the year, we are feeling super confident with the numbers that we laid out, the 21.5 million to 23 million.
A lot of the cost efficiency initiatives that we've started 18 months ago are bearing fruit and sales are coming strong. Production is coming strong. So we are feeling good about it. The challenges which have been managed on the all-in, I think Leonardo made that reference in terms of the breakeven cost has been mostly associated with the freight rates which Vale is mostly hedged, which is one of our competitive advantage, it's not 100% hedged.
So you saw an uptick this quarter. But we -- this is one of the headwinds that we've been able to manage. We are now probably 90% hedged in terms of our demands for the year. Also hedged on the brand costs.
And the other element here are the premiums, which came a little tighter and has given market conditions. But all in all, we are feeling very good with the numbers that we had laid out in terms of forecast for the year for both and all-in cost across all businesses, by the way.
Operator
Next question from Ricardo Monegaglia with Safra.
Ricardo Monegaglia -- Safra -- Analyst
Hello. Good morning, everyone. I have a couple of questions, actually follow-ups from previous questions. First, on the base metals business.
Are there any changes to commodity price hedge policies given the recent rally in metals prices? And the second question still on base metals is, are there any updates that you could share with us on regards to the conclusion of Vale based metals transaction. It continues to be expected to occur in the second quarter, what are the final steps to conclude this acquisition would be interesting to understand. And my second question is on iron ore quality. Based on the target for the year and 1Q '24 levels.
It implies that quality will come above the level of 62.5% in the coming quarters? Should we expect this trend already in the second quarter? Or high silica sales could continue high or at the same level as in the first Q? Those are my questions Thank you, guys.
Eduardo Bartolomeo -- Chief Executive Officer
Gustavo.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Sure. Thanks, Ricardo. So I'll do the first one and then Spinelli will cover the premium. So on the hedging, we usually don't do it.
That's the nature of the business, we like to run the exposure unless there is some very unique conditions where we may want to consider. So that's part of the nature of our business. And we like to run with exposure in those commodities. On the VBM we've got, I think Eduardo mentioned in his prep remarks, we've got all the regulatory approvals, and we are now working with partners to move to the closing, which we expected to happen in the next, call it, a couple of weeks to keep the market updated about it.
So I'll turn back to Spinelli.
Marcello Spinelli -- Executive Vice President, Iron Ore Solutions
OK. Thank you, Carlos. So regarding the quality average, depends on the first -- firstly on the production mix. And you saw that we had a good performance in the north system.
And as we have a pattern of higher production in the second half that will naturally increase the average grade. And regarding sales, you're right, we had took an advantage to sell directly the high silicon in the first part of the year, actually in the end of last year. So the discount was there. So we can take this choice every -- actually every day we assess this.
So as we move forward during the year, we have the possibility to blend this product or to concentrate this product or sell them directly. But in the second half, we have -- we don't have a lot of high silica as we increase the production in the North system and we prioritize the blend. And after that, we can choose the remaining high silica if you want to sell directly or not. It's difficult to precise in advance, it depends on the market conditions.
Operator
Next question from Gabriel Simoes with Goldman Sachs.
Gabriel Simoes -- Goldman Sachs -- Analyst
Hi. Can you hear me? OK. Thanks for taking my questions. I actually have one quick follow-up.
On one of the questions that were asked before. Actually, I just wanted to understand on the development of your iron ore projects. So if you could comment a bit on how the development is going or the capacity increasing projects, so Vargem Grande, Capanema, and S11D that would be great because we just wanted to understand how the projects are doing so far and how confident you are with the time line you provided earlier? I know you mentioned that the sales should remain the same time line? Just wanted to have a better sense on the other ones. Thank you.
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
So Gabriel, Gustavo here. Yes, we are feeling pretty good about it. We gave you some stats during Eduardo's presentation of where each one of those projects. We have a series of projects, but the three main ones we've been pointing out is Vargem Grande, Capanema, and plus 20.
And they are moving along the time line we had established. So we're feeling pretty good about it. And Vargem Grande, for example, the expectations that we start -- have this start-up by the end of the year. So that's one of the key projects that we've promised to deliver through 2026 to have that increase and take value to a potential range of $3.40 to $3.60.
So we are moving along the plan, and we are feeling pretty good about those deliverables.
Operator
This concludes today's question-and-answer session. We would like to hand the floor back to Mr. Eduardo Bartolomeo for the company's final remarks.
Eduardo Bartolomeo -- Chief Executive Officer
OK. Well, just to conclude, I think we -- as we say here in Brazil, we start with the right foot. We started the year in a very good shape. We always like to say that we win the game in the first quarter.
We're not that arrogant. We know we still have nine months to go. Rainy season isn't over yet on the north. But the thesis of safety versus production is being proved is being proved that we can be safer and reliable and that, I think, is a very important message.
We are seeing a positive market in iron ore and on copper as well, while nickel has it's challenges. As lastly, answered by Gustavo, our projects are on time, on budget. So we will deliver on it. On June, we're going to have more color on the asset review.
And in the end, every -- about the noises that are around us. We see some overhangs starting to getting off of the radar as Marianas is expected to be over by the -- will try our best to do it by the first half. The renewal is going to be over, it's not going to be material. So with that said, if we see through the noise, we remain extremely disciplined, extremely focused on what we have to do.
And we still see an extremely huge opportunity to invest in value. So again, thanks a lot for your attention, and hope to see you in the next call. OK. Thank you, and have a safe day.
Operator
[Operator signoff]
Duration: 0 minutes
Call participants:
Eduardo Bartolomeo -- Chief Executive Officer
Gustavo Pimenta -- Executive Vice President, Finance and Investor Relations
Rafael Barcellos -- Bradesco BBI -- Analyst
Marcello Spinelli -- Executive Vice President, Iron Ore Solutions
Caio Ribeiro -- Bank of America Merrill Lynch -- Analyst
Mark Cutifani -- Executive Vice President, Base Metals
Carlos De Alba -- Morgan Stanley -- Analyst
Jon Brandt -- HSBC -- Analyst
Leonardo Correa -- BTG Pactual -- Analyst
Myles Allsop -- UBS -- Analyst
Carlos Medeiros -- Executive Vice President, Operations
Timna Tanners -- Wolfe Research -- Analyst
Ricardo Monegaglia -- Safra -- Analyst
Gabriel Simoes -- Goldman Sachs -- Analyst
